Again should a pump operate too far left or right of its curve, fluid viscosity be higher than expected, frequent solids be transferred, or high temperature fluids be handled this can cause internal elements to heat quickly. If bearings begin to operate at higher than design temperatures this can cause internal lubricants to purge from the unit, reducing the amount of lubricant present leading to failure.

Two words: condition monitoring. Continuously monitoring your bearings gives you the best chance of quickly identifying and addressing potential issues. Condition monitoring systems are a great way to keep the health of your machinery under constant review.

Lack of lubrication causes the internal ball bearings to scrape against each other rather than glide. As these are metal, heat quickly builds leading to rapid failure of the bearing.

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Typically, the noise you’re hearing is created when the raceways of the bearing are damaged, causing the rolling elements to rattle during rotation.

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Inadequate grease volume, the wrong grease, or the wrong viscosity are all lubrication-related problems. Bearing noise could be a result of grease volume dropping too low before relubrication took place. Alternatively, the bearing may have been over-greased at some point, causing failed grease and a lack of lubricant in the cavity. The wrong grease or an incompatible product could also have been used to lubricate the bearing. When choosing grease, be sure to select the right viscosity for the application.

If a pump is operating too far on the left or right of its curve, the viscosity of the fluid is higher than expected, or there are large amounts of solids in the pumped fluid this can cause bearing overloading. This can lead to excess friction, overheating and prompt failure.

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The OnTrak uses ultrasound technology to monitor bearing friction and detect the moment grease is needed. It’s supported by the OnTrak IIOT System, a 16 channel IIoT Bearing Monitoring System, and offers access to UE Insights, a cloud-based dashboard, and an alert-deployment platform. This gives you the ability to monitor and precisely lubricate your bearings from anywhere, anytime.

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In the mounting and installation process, it is critical to use proper tools and ovens/induction heaters. Employ a sleeve to impact the entire inner ring face being press-fit and verify the shaft and housing tolerances. If the fit is too tight, you will create too much preload. If the fit is too loose, you will generate too little preload, which may allow the shaft to rotate or creep in the bearing. Also, be sure to check for proper diameters, roundness, and chamfer radius.

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Out-of-round housings, dirty surfaces, and rotating shields or seals are often the result of poor installation or mounting conditions. These noises usually present themselves earlier in the bearing’s life.

Bearings are an essential part of Pumps. They are designed to reduce friction between rotating parts on a fixed axis, such as a pump shaft as it rotates driving an impeller as well as absorbing large radial forces generated by a pumps working motion.

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This can lead to excess friction, overheating and prompt failure if not set correctly. If too tight Metal to metal contact is possible causing shaft wear and bearing overload. If too loose then this can cause shaft wobble and means the bearing will not work as designed to absorb the radial load, and lubricant flow within the bearing will not keep internal elements cool.

Misalignment causes large uneven radial loads to be absorbed by components not designed or built to withstand such levels of stress.

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If your bearing starts making noise during operation, there is something wrong with it. There are several root causes associated with bearing noise, and determining which one it is can help you improve your reliability program down the road. With the right condition monitoring applications in place, you can keep operations running smoothly.

Given that you know where the noise is coming from, it’s time to determine the root cause, meaning some detective work will need to be performed. The most common causes of a noisy bearing include installation and mounting issues, insufficient lubrication, and contamination.

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As bearing housings wear the bearing is free to move more freely resulting in excess play. This can cause lubricant flow within the bearing to behave differently leading to inadequate lubrication of the unit.

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North Ridge Pumps Ltd are an independent manufacturer and distributor of pumps. Established since 1998, we have a wealth of experience in pumping applications, handling fluids from freshwater, seawater and glycols to heavy oil, grease, food and chemicals. Having worked in a variety of demanding industries both in the UK and Internationally, any fluid you can think of, we have most likely pumped it.

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Bearings are classed according to type of operation, direction of rotary forces, speed, and motions experienced during operation. Units are lubricated via oil or grease and can be open, closed, radial or contact ball bearings.

If you’re interested in improving bearing health or condition-monitoring activities, the OnTrak provides an easy way to get started. The system delivers reader-friendly reporting and integrates with your organization’s CMMS, automatically documenting work orders as they are completed. Incorporating this system can drastically improve the state of machines and extend bearing life.

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Bearings typically only reach a normal temperature after operating for a few hours, and temperature checks should be made during commissioning.

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2024314 — Bearing temperatures rise when there is : 1. Poor lubrication - lubrication dissipates heat and reduces friction. 2.

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Contamination may also be to blame since this regularly occurs during lubrication practices. Foreign particles may become stuck to the end of a grease gun and enter the machine during relubrication. To avoid this, clean your grease gun before and after each use, or invest in a single-point lubricator to eliminate any chance of maintenance-induced contamination.

Excessive amounts of grease within a bearing can lead to bearings churning grease, resulting in increased energy loses and rising temperatures. This results in accelerated wear of the internal elements -its balls and raceway.

If you are experiencing frequent bearing wear, this can often be a sign of a much larger issue. Speak to us to see how we can help.

If you are unable to find the product that you are looking for then please contact us via sales@northridgepumps.com or call +44 (0) 1773 302 660

Should the mechanical seal fail, fluid can leak directly into the bearings. Water or other fluids can contaminate the bearings eliminating the effectiveness of lubricants or leading to chemical attack meaning the unit fails to perform as expected.

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Keep in mind that a proper film of lubricant must be established between the rolling elements. Reducing internal clearance and impeding lubricant flow can lead to premature failure. With regards to shaft fit, it is inevitable that there can be a reduction in the radial internal clearance when the bearing is press fit.

If you are unable to find the product that you are looking for then please contact us via sales@northridgepumps.com or call +44 (0) 1773 302 660

North Ridge Pumps Ltd are an independent manufacturer and distributor of pumps. Established since 1998, we have a wealth of experience in pumping applications, handling fluids from freshwater, seawater and glycols to heavy oil, grease, food and chemicals. Having worked in a variety of demanding industries both in the UK and Internationally, any fluid you can think of, we have most likely pumped it.