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Dampening greases are widely used in automotive parts to prevents rattles and squeaks. They are also used to give a “quality” feel to switches, slides, threads and gears. They can be used in slow rotating bearings in, for example, potentiometers for the same reason.
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Dry lubricants are used where standard lubricants may cause contamination such as vacuum environments. Popular materials such as molybdenum disulphide or tungsten disulphide may be burnished or sputtered on to the balls and raceways to give smooth operation and higher running speeds than unlubricated bearings.
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Lubrication provides a thin film between the contact areas in a bearing to reduce friction, dissipate heat and inhibit corrosion on balls and raceways. The lubricant will affect maximum running speed and temperature, torque level, noise level and, ultimately, bearing life. There are a range of options depending on the application.
High SpeedBearingOil
Put the inboard inner race into its outer race; or tap it on the stub axle with a tubular drift if this is more convenient. Do not forget to fit any spacer between the bearings.
Assume a bearing rotates at 20,000 rpm. The bearing ID is 8mm and the OD is 22mm. The above formula produces a DN of 300,000 so the grease should be rated above this figure. Many modern greases are suitable for high speeds with some rated at 1 million DN or more.
Food grade lubricants are required for the food and beverage industries to conform with strict hygiene regulations. HI approved lubricants are required for bearings were there may be incidental contact with food and H2 approved greases are used where there is no contact. These greases are also designed to be highly resistant to being washed out by cleaning processes.
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Bearing lubricationchart
If the races are the same size, remove the first one with a flat-faced punch and heavy hammer, tapping alternate sides and working evenly around the race so as not to tilt and jam it. Be careful not to scratch the inside of the hub.
With roller bearings , coat the outer race thickly with grease. Spin the rollers in their cage on the inner race while rubbing grease into every crevice.
Perfluorinated lubricants or PFPE lubricants are non-flammable, oxygen compatible and highly resistant to many chemicals. They do not react with plastics or elastomers. Many have low vapour pressure and are suitable for vacuum or clean-room applications while some can withstand temperatures of over 300°C.
What is the best lubricant for ball bearings
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Carefully push the hub on to the axle, taking care not to knock out the inner race of an outer ball bearing with the axle end.
For the inner races and the rollers or balls make no allowances at all. Any blemish is unacceptable and means renewal of the bearing.
Best lubricant for bearings
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Fit the thrust washer with its chamfered side towards the bearing. Screw on the hub nut, then adjust the hub. Position a castellated nut so that it lines up with the split-pin hole - by easing the nut, back, not forward - or fit the nut cover if there is one.
Clean the hub and races well with paraffin or white spirit. Then drive the races away from each other. The inner and outer races may be of different sizes. If so, begin with the smaller one.
With either type of bearing, now insert the new grease seal . Be sure to fit it the right way round. If it fits flush with the inner edge of the hub, tap it gently home with a wooden block. If it is recessed, use a socket to press it in.
BearingLubricant Spray
Surprisingly, too much grease can be bad for a bearing. A high grease fill will mean greater rolling resistance (higher torque) which may not be suitable for many applications but worse still is the risk of heat build-up. The free space inside a bearing is important in allowing the heat to radiate away from contact area between balls and raceway. As a result, too much grease can lead to premature failure unless speeds are low. The standard fill is 25% – 35% of the internal space but this may be varied if required. A smaller percentage may be specified for a high speed, low torque application while a much higher fill may be advisable for a low speed, high load application.
Silicon lubricants have wide temperature ranges and change viscosity less with temperature. They also have good water-resistance and are safe to use with most plastics. They are not suitable for high loads and speeds.
Solid polymer lubricants consist of a synthetic polymer impregnated with lubricating oil which fills most of the internal space of the bearing. This type of lubricant is often used in sealed bearings in dusty environments or where lubricant leakage cannot be tolerated such as clean environments and vertical shaft applications. Solid lubricants have excellent water resistance and will withstand regular wash-downs. They will also tolerate high vibration and high centrifugal force.
Bearing lubricationoil
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Pack the bearings with an approved type of bearing grease - consult the car handbook or a dealer if in doubt. Find out also how much grease to apply. On some hubs the central area is heavily loaded with grease, but other types need only a light coating. Always fill the bearings themselves with as much grease as they can hold, forced in between the races.
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Mineral or synthetic based lubricants are the most commonly used. There are many different types, designed for general or high speed use, low noise applications, water-resistance or extreme temperatures.
SKFbearing lubricationguide
Low viscosity oils and greases are used where low rolling resistance is required such as sensitive instruments. Higher viscosity lubricants may be specified for high load or vertical shaft applications. Low viscosity oils (or greases with low viscosity base oils) are preferred for high speed applications as they generate less heat. Although greases often provide much greater resistance than oils, many modern low torque greases can produce torque figures that are similar to some oils, particularly where a low grease fill is used.
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Insert a new split-pin, head uppermost, and open the legs. Trim the legs so that they will not prevent the dust cover being fitted. Reassemble the brakes.
Greases are simply oils mixed with a thickener to so that they stay inside the bearing. Greases are generally more suitable for heavy loads and have the obvious advantage of giving constant lubrication over a long period without maintenance.
Types oflubricationinbearing
Lengthen the socket with an extension piece and tap this gently with a heavy hammer to expel the race. Use a bigger socket to force the other race out in the opposite direction.
If you are doing only routine lubrication, the outer races remain on the stub. Inspect them: very slight indentations are allowable, but if there is noticeable pitting or scoring you need new bearings .
Most oils maintain their consistency well over a wide temperature range and are easy to apply. For very low torque applications, a light instrument oil may be specified. Higher running speeds are possible with oil but, as it tends not to stay in place, continuous lubrication must be applied by oil jet, oil bath or oil mist unless speeds are low or rotation is for short periods. An oil-impregnated phenolic retainer or a synthetic retainer made from a material with a very low coefficient of friction such as Torlon do not need continuous external lubrication. These types of retainer are often used in high speed, low torque dental bearings.
To replace bearings, tap the outer races into the hub using the old races as drifts. Be sure to fit a tapered roller race the right way round.