Cylinderboresize chart

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How to measurecylinderborewithout aboregauge

I hope this article helps you understand how to measure your engine’s cylinder bore and how to use the tools needed for the job. By having accurate measurements you can be confident that your rebuilt engine will last another 40 years.

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How to measurecylinder size

In this article I will explain how to measure your engine’s cylinder bore with a micrometer and a telescoping bore gauge.

The micrometer is a precision measuring instrument where each turn of the thimble moves a spindle in and out. The markings displayed on the barrel and thimble are then added together to give you the final measurement. The increments commonly found on a micrometer are illustrated in the photo below.

How to measurecylinderborewith micrometer

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Before you order parts or contact a machine shop make sure you measure your engine components carefully and determine the correct size.

The telescoping bore gauge consists of a handle, a tightening screw, and two spring loaded plungers with convex faces.

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How to measure engine boreat home

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The tightening screw located on the end of the handle allows for the plungers to hold a position when compressed. The convex faces of the plungers play an important role. It allows the plungers to be compressed to the exact size of the bore when the tool is rotated in an arc. See photo below.

How to measurecylinder diameter

The telescoping bore gauge is an inexpensive and accurate way of transferring the dimensions of a bore so it can be measured with another instrument.

CylinderBoreGauge

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So you have decided to finally pull apart the engine on your old Garden Tractor and are planning to rebuild as a winter project.

How to measurecylinderborewith caliper

To determine your engine’s taper, take your measurement from the bottom depth and subtract it from your measurement from the very top of the cylinder. Compare these values to your engine manufacturer’s specifications.

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In order to determine this we need to take a total of six measurements. We need to take three measurements along an “X” axis and three measurements along a “Y” axis. We also need to take these measurements at three different depths into the cylinder bore, the top, middle and bottom.

To determine your engine’s out of round, you are going to take the your measurements from “X” and subtract them from “Y”. Compare these values to your engine manufacturer’s specifications.