Condition monitoringequipment

Reduced Maintenance Cost: Early identification of potential problems allows companies to schedule full spectrum vibration analysis and other service before equipment fails or is seriously damaged.

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Sure Cross® Q45 1-Wire Serial Nodes are pre-mapped to work with Banner's 1-Wire Serial Sensors. Their compact size, integrated lithium batteries, and variety of compatible sensors make remote monitoring easy.

The sensor installs easily onto a machine using standard or magnetic brackets or two-sided thermal transfer mounting tape. Using the default setting, the QM30VT will measure the temperature and RMS velocity of the machine. This information is sent by the Q45VTP Wireless Sensor Node to a DXM Wireless Controller.

The DXM controller series integrates Banner's wireless radio, cellular and Ethernet connectivity, and local I/O to provide a platform for the Industrial Internet of Things (IIoT).

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Machine vibration is often caused by imbalanced, misaligned, loose, or worn parts. As vibration increases, so can damage to the machine. By monitoring motors, pumps, compressors, fans, blowers, and gearboxes for increases in vibration, problems can be detected before they become too severe and cause additional damage or result in unplanned downtime.

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This solution acts as a Check Engine Light for rotating equipment. Potential problems are identified early on, before serious damage can occur. The data collected allows companies to better plan service and maintenance and extend the life of their equipment.

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Increased Uptime: Collected data can be used to create more reliable service schedules and reduce unplanned shut-downs caused by machine failures.

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QM30VT Series vibration and temperature sensors offer exceptional levels of accuracy to detect even slight changes in machine health and performance, enabling early identification of potential problems.

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Ease of Use: Wireless system enables communication with remote and hard-to-access equipment without the hassle or expense of running wire to each device. A machine learning algorithm makes it easy to establish baseline values and set control limits for alerts.

See how Banner’s condition monitoring solutions for car washes help operators quickly and easily maximize uptime, efficiency, and customer satisfaction.

A QM30VT Vibration and Temperature sensor paired with a Q45VTP Wireless Sensor Node enables remote monitoring of machine health for rotating assets, such as motors, pumps, compressors, fans, blowers, and gearboxes.

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EV battery electrode film's dark, reflective surface makes it a tough target for traditional sensors. With superior accuracy and resolution, Banner's LM sensor line can detect and measure these targets with precision. To handle a range of challenging appliations, Banner offers technologies based on requirements like sensing type, accuracy, and output type.

Each motor has its own vibration characteristics and requires a unique baseline measurement. The DXM Wireless Controller uses a machine learning algorithm provided by Banner Engineering to establish a baseline of performance unique to each machine and to set control limits for alerts. If limits are exceeded, the DXM will alert staff via email or text. Additionally, the Q45VTP Node has an onboard LED light which can provide local indication of an alert. A signal can also be sent to a wireless TL70 Tower Light which will provide high-visibility indication of the change in status.

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TL70 Modular Tower Light is bigger, brighter and can be ordered as modular segments or pre-assembled. Wireless TL70 Tower Lights combine Banner's popular Tower Light family with its reliable, field proven, Sure Cross wireless architecture.

To process products and packages through a distribution center quickly and efficiently, systems and processes must be tightly synchronized. Products and solutions from Banner Engineering help facility managers and operators keep their systems running smoothly, effectively and efficiently.

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