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The inner race of the ball and roller bearings is mounted on the shaft or journal, and the outer race is supported by the housing or casing. There are balls or rollers between the inner and outer races, as shown in fig 5 (a) and (b).
This McKee's equation shows how hydrodynamic lubrication can be applied to thick films and how they differ from those that are lubricated by a thin film.
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Because of their greater durability and load carrying capacity, Hydrodynamic journal bearings are commonly employed to support high-speed rotating machineries such as turbines and compressors. Consequently, it is necessary to grasp a few terms linked with these bearings.
Note: Due to the journal's smaller diameter than the bearing, both full and partial journal types may be referred to as clearance bearings.
As we have already learnt that a bearing is a machine member that supports, guides, and restrains moving elements, several types of bearings support the rotational motion of the shaft or Journal in them. These bearings are classified based on their category and their use in various applications.
Notably, the frictional characteristics of a rolling bearing are affected by the load, speed, and viscosity of the operating lubricant. It is likely incorrect to refer to rolling bearings as "Anti-Friction Bearings," but this term is commonly used in the industry.
In this article, we will learn about bearings, types of bearings, applications, and the equations associated. This topic is important for your SSC JE Mechanical and GATE ME exams and this article helps you ace your preparation.
Multiple balls or rollers are used, and these are held at appropriate distances from one another by retainers. After the balls have been evenly spaced, the retainers, which are thin strips that are typically in two parts, are assembled.
These bearings are utilised when oscillating loads must be carried, such as piston pin bearings in heavy-duty diesel engines.
A simple ball bearing is shown in Fig 6 below. It consists of an outer ring, an inner ring, balls or the rolling elements and a separator or cage.
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There are numerous types of bearings. Consider the flow chart given in Fig 1 to get a glimpse of all the bearings in use. This classification tree is an amenity before learning this topic. These classifications are based on real-life applications.
Outer Ring: Embodying the ideals of strength and resilience, the outer ring, also referred to as the outer race, encases and protects the inner ring. Positioned on the outer side of the bearing, the outer ring offers a robust and unwavering outer raceway for the rolling elements.
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As shown in Fig 4, steel balls or rollers act as an intermediate element between the moving and fixed components in these bearings. For each ball or roller, the balls provide rolling friction at two points.
Angular-contact ball bearings are designed to support combined radial and axial loads or heavy axial loads, depending on the magnitude of the contact angle. An ...
The sliding contact bearing has a relative sliding motion between the journal and the bearing. Now, let us discuss its main types.
The power lost to friction in the bearing is converted into heat and must be radiated from the housing without producing excessive temperatures. If the temperature of the bearing increases, the viscosity of the oil decreases. As a result, the oil squeezes out and the bearing seizes.
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Now, let us discuss another type of Rolling Contact Bearing that is commonly used. Remember, we are still discussing the Ball bearings.
Bearings
Only thrust loads travelling at speeds under 2000 RPM are supported by the thrust ball bearings. The balls are ejected from the races by centrifugal force at high speeds.
But considering the advantages of rolling bearings, the disadvantages become negligible. Hence, they have become the most used even today.
(1) Radial Bearings: In this, the load acts perpendicular to the direction of motion of the journal, as shown in Fig 2 (a) and (b).
Thus, we now conclude the discussion on Bearings. You can learn more by attending AE/JE Mechanical Mock Tests on our mobile app and website. Practice more to learn more. This helps you in acing your AE/JE Mechanical and GATE ME exam preparation. Download the Testbook App now!
There are two types of bearings whose concepts will be discussed in each main type i.e. Rolling and Sliding Bearings. Let’s learn more about them.
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Although it has less friction than a full journal type, this can only be utilised in applications where the load is always applied in one direction. Axles on railroad cars are where partial journal bearings are used most frequently.
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To have a complete picture of the bearings, we cannot exclude the concept of generation and dissipation in bearings. This is a deciding factor for Lubricant Selection in the design of bearings. Let us explore these two concepts before concluding our discussion on Bearings.
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The amount of heat dissipated or radiated by the bearing depends on the temperature difference, radiating surface, the mass of the bearing, and the amount of oil flowing around the bearing.
Common uses for thrust bearings include the automotive, marine, and aerospace industries. Additionally, they are utilised in the main and tail rotor blade grips of radio-controlled (RC) helicopters. Radio antenna masts also utilise thrust bearings to lessen the load on the antenna rotator.
As demonstrated in Fig 8 (a), when a ball bearing sustains just a radial load (\(W_R\)), the plane of rotation of the ball is normal to the centre line of the bearing.
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Inner Ring: The inner ring, also known as the inner race, assumes a vital role within the bearing structure. It embodies the conservative values of stability and reliability by being mounted directly onto the shaft. The inner ring provides a secure and steadfast inner raceway for the rolling elements, such as balls or rollers.
We have learnt that the thrust bearing rotate continuously between parts, but they are designed to handle an axial load predominately.
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As shown in figure 12, sliding occurs along the contact surfaces between the moving element and the fixed element in these bearings. Plain bearings is another name for these.
A certain amount of power is lost in overcoming frictional resistance as a result of the relative motion between the contact surfaces, and rapid wear will result if the rubbing surfaces are in direct contact. It is possible to add a layer of fluid (referred to as a lubricant) to lessen wear and frictional resistance, and in some cases, to remove the heat produced.
Bearings are machine components that support another rotating machine component (known as a Journal). It allows relative motion between the contact surfaces of the members while supporting the load. Bearings are mechanical components that reduce friction between moving parts in machinery. They facilitate smooth motion, supporting axial and radial loads. Common types include ball bearings, roller bearings, and plain bearings. Bearings are crucial in diverse applications, from vehicles and industrial machinery to everyday household appliances.
Sliding contact bearings are divided into the following categories based on the thickness of the lubrication layer between the bearing and the journal:
As opposed to sliding in plain bearings, these have rolling contact between the bearing elements. These bearings are also known as "Anti-Friction Bearings" because the rolling friction is significantly lower than the sliding friction.
Therefore at high speeds, it is recommended that angular contact type (shown in Fig 9C above) should be used in place of thrust type.
Rolling bearings are commonly used to support and transfer loads between the machine elements such as shafts, axles, wheels, etc., that are subject to rotation or oscillation. These bearings usually have less friction and high precision. This in turn enables high rotational speeds. They are mainly used due to their cost-effectiveness.
Petroff’s equation for a Journal bearing helps determine the coefficient of friction, which helps in the final engineering design of the bearings. Consider a vertical shaft rotating in a guide bearing, as shown in Fig 15 below.
As indicated in Fig 8 (b), the action of thrust load (\(W_A\)) is to shift the plane of rotation of the balls. Radial and thrust loads can be carried at the same time.