Power Lube Industrial, LLC4930 S. 2nd St, Ste 300Milwaukee, WI 53207 - USAToll-Free: (800) 635-8170Phone: (414) 727-8170Fax: (414) 727-8171

Our custom solutions ensure that each client gets an auto greaser configured to maximize their equipment's efficiency. Whether it's lubrication for bearings, chains, or gears, our products are designed to meet specific operational requirements, minimizing downtime and maximizing productivity.

Passivation Method: Phosphate solution treatment.Effect: Forms a protective phosphate layer, increasing corrosion resistance and improving paint adhesion.

Definition:Citric acid passivation is a greener method that utilizes citric acid to accomplish the same effect as nitric acid.

Iron Content:Stainless steel contains 60-70% iron, depending on the grade. While chromium naturally forms a protective oxide layer, the high iron content limits corrosion resistance.

Integrating an auto greaser into existing systems requires careful planning and execution to ensure compatibility and optimal performance. Begin with a comprehensive assessment of the current equipment to identify lubrication points and any potential obstacles. Our experienced team at Power Lube Industrial can provide bespoke integration solutions, considering your specific operational needs. We offer support through every stage—from consultation to installation and training, ensuring that your team is equipped to manage the system effectively. This comprehensive approach minimizes downtime and maximizes the efficiency of your lubrication strategy, ultimately leading to reduced maintenance costs and enhanced machinery performance.

Passivation Method: Nitric acid treatment to remove surface impurities.Effect: Strengthens the natural oxide layer, improving corrosion resistance, especially in medical applications.

We recognize the critical role that automatic lubrication systems play in enhancing equipment efficiency and longevity. As industries become more reliant on technology, these systems are no longer optional but a necessity. By delivering precise amounts of lubricant at optimal intervals, automatic lubrication drastically reduces the risk of equipment failure.

Our solutions have garnered praise from industries around the globe. A client from the manufacturing sector shared how the Memolub® HPS system revolutionized their operations by delivering consistent lubrication to critical components, reducing equipment failures by 30%.

Passivation improves stainless steel by removing contaminants and enhancing corrosion resistance. It increases durability, reduces maintenance, and is especially useful after welding or exposure to harsh environments. While not always necessary, it is highly beneficial for many industrial, marine, and medical applications.

In today's world, reducing environmental impact is as important as enhancing efficiency. Our auto greaser systems are engineered to use minimal lubricant, significantly reducing waste. This approach not only contributes to sustainability but also offers substantial cost savings in terms of lubricant consumption.

Choosing the right grease is crucial for the effectiveness of an auto greaser. At Power Lube Industrial, we recommend using high-quality, multi-purpose lubricants that match the specific requirements of your machinery. It’s important to consider factors such as temperature, load, and the specific needs of the equipment in your industry. For example, in food processing, you would need a food-grade lubricant, while in high-load applications, a grease with extreme pressure additives might be necessary. Our team is always available to help you determine the best lubricant for your particular situation, ensuring maximum efficiency and machinery longevity.

These testimonials reflect our dedication to providing not only reliable products but also exceptional service and long-term value to our clients' operations.

Vinegar (acetic acid) is not typically used for passivating stainless steel because it is not as effective as stronger acids like nitric or citric acid. It may clean the surface but won’t form a protective oxide layer.

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Passivation began in the 19th century when it was found that metals like iron and stainless steel naturally form protective oxide layers. In the 20th century, controlled chemical passivation methods were developed, driven by the growing use of stainless steel in industrial and military applications. Standards like ASTM A967 and AMS 2700 later ensured consistent and effective results across industries.

Analyze surface elements like iron, chromium, and nickel to confirm successful passivation. Reduced iron and sufficient chromium indicate a proper protective oxide layer, ensuring the material meets corrosion resistance standards.

Damage to Oxide Layer:The natural oxide layer can be damaged by welding or scratches, making the steel more prone to corrosion.

Passivation Method: Immersion in chromate or phosphate solution.Effect: Creates a protective oxide coating that boosts corrosion resistance and preps the surface for additional treatments like painting or anodizing.

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While they can be tricky to remove and replace, with a little elbow grease and know-how, you can repair your worn out wheel bearings.

Our auto greasers operate by consistently delivering precise amounts of lubricant to the necessary parts of machinery at optimal intervals. This process minimizes the risk of equipment failure by ensuring that all moving parts are adequately lubricated, reducing friction and wear over time. Imagine a busy manufacturing plant where machinery needs to function at high efficiency—manual lubrication might miss some critical points, but our automatic systems ensure every part gets the attention it requires. These systems are particularly beneficial in hazardous areas where manual greasing poses a safety risk, thus improving overall safety and efficiency in industrial environments.

Additionally, our Memolub® EPS and EPS Memory models are designed to meet the pace of your equipment. These models offer flexibility and adaptability, crucial for industries with fluctuating operational needs. Our solutions help clients maintain efficiency without compromise.

The reliability of our systems is equally crucial. Engineered for durability, our greasers assure minimal downtime and maintenance. Clients can rely on the robust performance of our systems, even in demanding environments, knowing that their machinery is consistently protected.

Our automatic systems cater to diverse industrial needs, ensuring that machinery functions smoothly with minimal human intervention. This not only increases productivity but also enhances safety by reducing the need for manual greasing in hazardous areas.

Passivation can also be applied to metals like iron, aluminum, copper, and certain transition metals such as molybdenum, nickel, tantalum, niobium, and tungsten. However, some metals, like lead and zinc-aluminum alloys, do not undergo passivation because they cannot form a stable oxide layer.

Stainless steel is valued for its durability and ability to resist rust, but it can still gain from additional protection. Passivation, a treatment involving chemicals, improves its ability to withstand corrosion, increasing its longevity in tough conditions. In marine, industrial, or medical settings, passivated stainless steel outperforms untreated versions.

Yes, passivated stainless steel is still conductive. The passivation process forms a thin, non-conductive oxide layer, but it does not significantly affect the material’s overall electrical conductivity.

Passivation offers several benefits for stainless steel. Passivated stainless steel has increased corrosion resistance, improved electrochemical stability, and cleaner surfaces compared to unpassivated stainless steel. These advantages make passivated stainless steel more durable and better suited for challenging environments, where unpassivated stainless steel would be more prone to corrosion and surface contamination.

Definition:Nitric acid passivation utilizes a mixture of nitric acid to eliminate free iron from the stainless steel exterior.

Stainless steel passivation is a chemical treatment that improves resistance to corrosion by eliminating surface iron, in accordance with ASTM A967 and AMS 2700 guidelines. Unlike the natural oxide layer, passivation quickly forms a protective chromium oxide film. It’s recommended in environments with harsh chemicals or humidity, and is widely used in medical, food processing, and aerospace applications.

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Our support doesn’t end at installation; we provide ongoing training and technical assistance to ensure your team can fully utilize the capabilities of our lubrication systems. This commitment to customer support is a cornerstone of our service philosophy.

Passivation Method: Chromate-based solution treatment.Effect: A thin protective film is formed, which enhances corrosion resistance, especially in galvanized zinc.

Power Lube Industrial prides itself on offering flexible solutions tailored to meet the needs of diverse industries. Our lubricators are in use across automotive, food processing, manufacturing, and energy sectors, each with unique lubrication demands.

Memolub® series is a testament to our commitment to cutting-edge technology, with solutions fit for various industrial requirements. The Memolub® HPS, known for its high-pressure capabilities, is ideal for applications requiring long lubrication lines. It ensures the lubricant reaches even the most inaccessible points efficiently.

In our years of service, we've encountered industries facing severe operational challenges due to unreliable lubrication. Our solutions have transformed their operations, providing not only efficiency but also peace of mind.

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Definition:Phosphoric acid passivation not only enhances corrosion resistance but also improves surface adhesion for coatings.

Such as 904L has excellent corrosion resistance due to its nickel, chromium, and molybdenum content, so it rarely needs passivation.

Passivation can last for several years, but the exact duration depends on the environment and exposure conditions. In highly corrosive environments, it may need to be reapplied more frequently.

Testing is essential to ensure that stainless steel has been properly passivated. Several methods can check for the quality and presence of the passivation layer.

Our electro-chemical lubricators, like the Greasomatic® 96 and ELECTRO-LUBER™, offer advanced options for single-point lubrication. These solutions are particularly beneficial for operations requiring autonomous systems. They provide consistency and accuracy without the need for external power sources.

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Place the stainless steel in a high-humidity environment. No rust or corrosion confirms the passivation layer is effective.

Definition:Electrochemical passivation applies electrical current to speed up the creation of a protective oxide coating on stainless steel.

SteelPRO Group offers a large selection of passivated stainless steel, as well as popular passivated stainless steel bars and other products. For more information on other processes, please visit our blog page. If you’re interested in stainless steel surface treatments, please check out our comprehensive guide to stainless steel surface finishing.

By partnering with Power Lube Industrial, you gain access not only to superior products but also to a dedicated support network ready to enhance your operational efficiency.

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Start by removing any surface contaminants like grease, oil, and dirt. This step ensures the surface is clean for the passivation process.

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Contamination During Manufacturing:During manufacturing, extra iron contaminants often come from contact with carbon steel tools or airborne iron dust, further reducing the material’s ability to resist corrosion.

If stainless steel isn’t passivated, it becomes more susceptible to corrosion, particularly in harsh conditions. Contaminants like free iron can remain on the surface, leading to rust and localized corrosion over time.

Refilling a Groeneveld auto greaser involves a few straightforward steps, ensuring the system remains operational without any hiccups. First, make sure the equipment is switched off and safe to approach. Then, open the grease reservoir, typically located at the top of the unit. Fill it with the recommended grease until it reaches the fill level indicator, taking care not to overfill. Once done, securely close the reservoir and run a test cycle to ensure proper function. This task, while simple, plays a vital role in maintaining system efficiency and should be conducted regularly as part of your maintenance schedule.

Stainless steel passivation methods vary by application. Key chemical methods include nitric, citric, phosphoric, and chromic acid passivation. Electrochemical and mechanical methods are used in specific cases. The following are listed by invention date.

Apply blue dot solution to a dry stainless steel surface. If no blue spots appear within 30 seconds, the passivation layer is good.

Safety is a core value at Power Lube Industrial, and our automatic lubrication systems reflect this ethos. By removing the need for manual greasing in dangerous locations, our systems reduce the risk of workplace accidents. This enhancement in operational safety is a pivotal selling point for our clients.

The Memolub® PLCD is tailored for OEMs, proving invaluable in specialized settings where precision is paramount. It underscores our understanding of industry-specific challenges and our ability to deliver tailored solutions.

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Submerge the cleaned stainless steel in an acid solution, typically nitric or citric acid. A typical nitric acid bath contains 20-45% acid at 70-90°F for at least 30 minutes. In certain instances, sodium dichromate is included to accelerate the formation of the oxide layer. However, safer alternatives like passivation equipment with citric acid are also used to enhance the process.

Implementing an auto greaser into existing systems can be a daunting task. We offer comprehensive support to ensure seamless integration. From initial consultation to ongoing maintenance, our team is committed to assisting you every step of the way.

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Passivation can be removed by using abrasive methods like sandblasting or chemical treatments such as acid pickling. These processes strip the protective oxide layer from the surface.

Yes, 316 stainless steel benefits from passivation, especially if it has been welded or exposed to contaminants. Passivation enhances its corrosion resistance, making it more durable in harsh conditions.

Priming an auto greaser is an essential step after installation or when refilling the system to ensure that no air pockets disrupt the lubrication process. Start by engaging the manual override or test button, if available, to initiate a lubrication cycle. During this cycle, observe the system to ensure that grease is being dispensed correctly at each point. If you notice any lack of flow, you might need to manually pump grease until each point is filled and operating smoothly. Priming ensures consistent lubricant distribution across your machinery, which is critical for equipment performance and longevity.

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Advancements in technology have significantly enhanced the capabilities of auto greasers, making them more efficient and reliable than ever. With innovations like our Memolub® HPS and EPS series, we leverage high-pressure capabilities and adaptive settings to meet the demanding needs of modern industries. These systems can efficiently deliver lubricant to hard-to-reach areas, adjust for varying operational demands, and even store operational data for performance analysis. Such enhancements not only improve the precision of lubrication but also extend the lifespan of machinery by reducing wear. As technology evolves, we continuously adapt our solutions to offer the most advanced and effective lubrication systems available, ensuring that your operations remain at the forefront of efficiency and innovation.

Passivation Method: Treated with sodium carbonate or benzotriazole solutions.Effect: Forms a stable protective film that reduces tarnishing and environmental corrosion.

Stainless steel that undergoes welding or is exposed to extremely corrosive environments must be passivated to ensure corrosion resistance and long-term durability. This includes various types of stainless steel, such as austenitic (passivated 18-8 stainless steel), ferritic, martensitic, duplex, precipitation-hardened, and medical-grade stainless steel.

After passivation, neutralize the parts using a sodium hydroxide bath. Afterward, rinse with fresh water and dry completely. This step ensures all acid residues are removed.

Test the passivated surface to confirm its effectiveness. Common tests include humidity exposure, heat, or salt spray to check for rust and corrosion resistance.

Improved Protection:The enhanced chromium oxide layer provides better protection against corrosive environments, extending the durability of stainless steel.

Passivation Process:Passivation removes surface iron and contaminants, allowing the formation of a more stable chromium oxide film.

In this article, we’ll cover the types of stainless steel that need passivation, the benefits it provides, the process, how to test it, and the grades best suited for this treatment.

Definition:Mechanical passivation involves processes like polishing or sandblasting to remove surface contaminants and promote natural oxide layer formation.

We invite you to connect with us for a detailed discussion on how our systems can be customized to meet your specific industrial needs. With our solutions, you’re not just buying a product; you’re investing in peace of mind and operational excellence.

Our experience has shown that the implementation of an auto greaser can significantly cut down maintenance costs. By ensuring consistent lubrication, these systems reduce wear and tear, extending the lifespan of your machinery. The initial investment in automatic systems is quickly offset by the savings in repair costs and increased uptime.