3 types of lubricationsystem

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These industries rely on laser shaft alignment services to ensure the reliability, efficiency, and longevity of their equipment and machinery.

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The values obtained by the above equation show quantities of oil required to carry away all the generated heat, with heat release not taken into consideration. In reality, the oil supplied is generally half to two-thirds of the calculated value. Heat release varies widely according to the application and operating conditions. To determine the optimum oil supply, it is advised to start operating with two-thirds of the calculated value, and then reduce the oil gradually while measuring the operating temperature of bearing, as well as the supplied and discharged oil.

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Splash lubricationsystem

Grease life can be estimated by the following equation when a single-row deep groove ball bearing is filled with grease and sealed with shields or seals.

Grease lubrication is widely applied since there is no need for replenishment over a long period once grease is filled, and a relatively simple structure can suffice for the lubricant sealing device. There are two methods of grease lubrication. One is the closed lubrication method, in which grease is filled in advance into shielded/sealed bearing; the other is the feeding method, in which the bearing and housing are filled with grease in proper quantities at first, and refilled at a regular interval via replenishment or replacement. Devices with numerous grease inlets sometimes employ the centralized lubricating method, in which the inlets are connected via piping and supplied with grease collectively.

Bearing lubrication is classified broadly into two categories: grease lubrication and oil lubrication. Table 12-1 makes a general comparison between the two.

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4 types of lubricationsystem

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Lubrication is one of the most important factors determining bearing performance. The suitability of the lubricant and lubrication method have a dominant influence on bearing life.

When the flow rate of mist in piping exceeds 5 m/s, oil mist suddenly condenses into an oil liquid. Consequently, the piping diameter and dimensions of the lubrication hole/groove in the housing should be designed to keep the flow rate of mist, obtained by the following equation, from exceeding 5 m/s.

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Precision alignment has proven to prolong the life of bearings in electric motors and the equipment they drive. Accurate alignment decreases mechanical wear on bearings and seals, and cuts down on overall vibration. It makes it possible to reduce power consumption, which in result lowers electricity costs throughout the lifecycle of the machine.

Types of lubricationsystem

Capnor excels in laser shaft alignment, employing state-of-the-art Fixture Laser XA equipment for precision measurements and adjustments. Our specialized service ensures accurate alignment between driver and driven units, enhancing the longevity and efficiency of equipment. Laser shaft alignment significantly contributes to the extended life of bearings in electric motors, reduces mechanical wear, minimizes vibrations, and ultimately lowers power consumption, resulting in substantial electricity cost savings over the equipment’s life cycle. With a commitment to high and repeatable accuracy, Capnor's laser shaft alignment services offer a superior alternative to traditional methods, ensuring optimal performance for units such as pumps, compressors, and industrial power generators.

Types of lubricationsystemin engine

Laser shaft alignment is highly accurate, typically achieving alignment tolerances within fractions of a millimeter or micrometer. Modern laser alignment systems offer precision measurements and adjustments, ensuring precise alignment between shafts and minimizing misalignment-related issues such as mechanical wear, vibrations, and energy loss.

Types of lubricationsystemPDF

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In normal operation, grease life should be regarded roughly as shown in Fig. 12-2, and replenishment/replacement should be carried out accordingly.

Laser shaft alignment offered by Capnor guarantees high and repeatable accuracy, and fast execution time compared to traditional methods.

Our company provides shaft alignment measurements and adjusting shafts between the driver and driven units with use of a laser. Capnor has Fixture Laser XA equipment for this purpose.

Lubricationsystemdiagram

LubricationsystemPDF

The method of replenishing/replacing grease depends largely on the lubrication method. Whichever method may be utilized, care should be taken to use clean grease and to keep dirt or other foreign matter out of the housing. In addition, it is desirable to refill with grease of the same brand as that filled at the start. When grease is refilled, new grease must be injected inside bearing. Fig. 12-1 gives one example of a feeding method.

（Oil mist lubrication has a number of advantages for high speed rotation bearings. Its performance, however, is largely affected by surrounding structures and bearing operating conditions. If contemplating the use of this method, please contact with JTEKT for advice based on JTEKT long experience with oil mist lubrication.）

Oil lubrication is usable even at high speed rotation and somewhat high temperature, and is effective in reducing bearing vibration and noise. Thus oil lubrication is used in many cases where grease lubrication does not work. Table 12-2 shows major types and methods of oil lubrication.

In the example, the inside of the housing is divided by grease sectors. Grease fills one sector, then flows into the bearing. On the other hand, grease flowing back from the inside is forced out of the bearing by the centrifugal force of the grease valve. When the grease valve is not used, it is necessary to enlarge the housing space on the discharge side to store old grease. The housing is uncovered and the stored old grease is removed at regular intervals.

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Laser alignment is a precision measurement technique used to align shafts between driver and driven units in machinery and equipment. It involves the use of a laser-based alignment system to accurately determine and adjust the position of rotating shafts, ensuring optimal alignment and performance.

Deep groove ball bearing 6207-2RS C3 Schaeffler, Turkey. Dimensions 35x72x17 mm. Corresponds to the bearing 70-180207 (GOST 8882-75).

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In general, grease should fill approximately one-third to one-half the inside space, though this varies according to structure and inside space of housing. It must be borne in mind that excessive grease will generate heat when churned, and will consequently alter, deteriorate, or soften. When the bearing is operated at low speed, however, the inside space is sometimes filled with grease to two-thirds to full, in order to