Belt or sheave alignment tools vary depending on the brand and type, but generally work by attaching two magnetic V-sensors into the grooves of the sheave. Unlike shaft alignment tools, with these tools you only have two components: a laser-emitting sensor and a receiver unit. The receiving unit uses a 3D target area to detect horizontal, vertical and/or parallel misalignment.

Farm machines are exposed to similar tough conditions. From dirt, dust and debris, extreme temperatures, rain, corrosive chemicals, and long stretches of inactivity followed by intense work. Achieve machine reliability and low operating costs with one of our automatic grease systems.

An Automatic Lubrication System (ALS), also known as an Automatic Greasing System or a Centralized Lubrication System, is designed to deliver controlled amounts of lubricant to multiple locations on a machine while it is operating. These systems are crucial for the efficient and reliable operation of various types of machinery and equipment, minimizing downtime and extending the life of the equipment. Here’s a general overview of how these systems work:

Single-line lubrication systems feature a central pump station that automatically supplies lubricant through a single supply line to dedicated metering devices for precise delivery to individual lubrication points.

Application: The size and complexity of the machinery being lubricated play a significant role. Systems for heavy machinery like mining equipment or large industrial machines will be more costly than those for smaller machines.

The goal of a laser alignment tool is to ensure the two coupled shafts are aligned; that is, their center lines have a common axis (coaxial). Modern laser alignment tools have a big advantage over traditional alignment tools like a straight edge, optics and dial indicators. They consist of two sensors (a laser emitter and a receiver), brackets, rods, chains and a display unit. Let's break down the different components of a laser alignment tool.

Oil and air lubrication systems provide a controlled, non-contact oil flow to bearings with a continuous air flow, ensuring clean, protected bearings, efficient lubrication, and minimal environmental impact for high-speed spindle bearings, chains, and special applications in the steel industry.

Belt alignment tools, or technically sheave alignment tools, are used to properly align the centerlines of sheave grooves (what the belt runs on) to the proper radial and axial alignment. Because belts are relatively inexpensive, belt or sheave alignment isn't typically considered a major issue; however, misalignment in sheaves can cause other problems in addition to reduced belt life. These problems include:

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When it comes to mounting the sensors, six things matter to obtain an accurate reading: measurement methods, distance, angular relationship (inclinometers), bracket assemblies, mounting location and miscellaneous looseness. Let's discuss a few in more detail.

Maintenance & Consumables: While not a direct cost of the system itself, the type and frequency of maintenance required, as well as the cost of consumable items (like grease), can influence the total cost of ownership.

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Once setup is complete, you cannot make adjustments to the sensors or you'll get inaccurate readings. Upon setup, many laser alignment tool displays show you a 3D view of your machine as it takes the three readings while you adjust to the proper positions (9, 12 and 3 o'clock). The user friendliness of most laser alignment software indicates that you've taken an accurate reading at each position. For example, once the sensors are properly in the 9 o'clock position, a button will go from red to green, allowing you to record that measurement.

So, how much do the tools cost? Price depends on the type of alignment tool (shaft or belt alignment), what's included in the alignment kit and how advanced the tool's features are. For example, a more versatile laser alignment tool with ultra-compact measuring units for very narrow spaces might cost a little more than a standard model. By checking a few major distributor's websites, you can find current pricing for shaft and belt laser alignment tools, such as the following guidelines:

Dual-line lubrication systems utilise two main lines, alternately supplied with lubricant from a high-pressure pump via a change-over valve. Branch lines with dual-line metering devices deliver large amounts of lubricant to lubrication points, enabling precise dispensing over distances of up to 120m and up to 2,000 lubrication points, making them ideal for large machinery and harsh conditions.

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Progressive lubrication systems feature a pump connected to at least one primary metering device for continuous lubrication. Expandable with a second level metering device for more lubrication points evenly distributing predefined amounts of lubricant.

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Wide Application Range: ALS are commonly used in heavy machinery in mining, construction, agriculture, manufacturing, food processing, and transportation industries. They are suitable for equipment such as trucks, cranes, conveyors, excavators, loaders, and many types of industrial machines and assembly lines.

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Even though it's quicker and more accurate to align the shaft while the machines are coupled together, sometimes the coupling might need be separated. This might present itself when misalignment causes shaft deflection or bending, when the flexible coupling becomes stiff or when the long shafts protruding from the inboard bearing isn't rigid. To help with uncoupled shaft alignment, some laser alignment tools have built-in inclinometers in the sensors. Others have their own patented technology specific to uncoupled shaft alignment.

Newer technology, such as Pruftechnik's sensALIGN technology, now provides users with thousands of measurement points. This multi-point feature takes hundreds of points at any degree; a continous (SWEEP) mode automatically collects those points.

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Properly aligned machines offer improved uptime and a reduction in maintenance costs. Checking for and correcting misalignment is a fairly straightforward process with the help of modern laser alignment tools.

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Machine lubrication plays a crucial role in maintenance budgets, with direct costs comprising only 1-3% of the total, while 40% of maintenance expenses are attributed to poor lubrication, often caused by incorrect practices leading to increased downtime, higher costs, and safety incidents.

Wind turbines work at different speeds, in harsh environments, and in remote places, so they need to be oiled carefully. Operators are under pressure to produce as much energy as possible. They need a way to avoid damage to the bearings and unplanned turbine downtime while getting the most out of the people they have.

Environmental Benefits: By optimizing lubricant usage and reducing spillage, ALS contributes to more environmentally friendly operations.

Specifications: Includes inner and outer bearings, hub gaskets, inner wheel bearing seal and star lock washer; Services left or right side. Application Data.

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Off-road construction equipment may operate at modest speeds, but dependable performance under extreme stress is essential to increase productivity. With our smart lubrication solutions you can ensure that all of your machinery, continues to operate successfully in difficult operating conditions.

When you purchase a laser alignment tool, it generally comes in a case with all the components you'll need, such as the display, extension rods, chains, sensors, brackets and user guide. Tool setup varies depending on the brand, type and model you purchase, but most brands are very user friendly. Pre-installed software typically guides you through the steps or setup process for shaft alignment.

Improved Safety: ALS eliminates the need for personnel to manually lubricate hard-to-reach or dangerous parts of machinery, reducing the risk of accidents and injuries.

Distribution Network: The lubricant is distributed throughout the machine via a network of pipes or tubing. This network is carefully designed to reach all the lubrication points on the machine, which can include bearings, gears, chains, and other moving parts.

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Adaptability: These systems can be designed to match the specific lubrication requirements of different machinery, including the type of lubricant (oil or grease), the amount of lubricant needed, and the frequency of lubrication. This makes them adaptable to many types of machinery.

Extended Equipment Life: Regular and precise lubrication reduces wear and tear on moving parts, extending the overall life of the equipment.

Type of System: There are centralized lubrication systems and single-point lubricators, with the centralized systems generally being more expensive.

Advantages: The benefits of using an ALS include reduced wear and tear on machinery, lower labor costs associated with manual lubrication, and the ability to lubricate machinery parts that are difficult to access or are in hazardous locations. Furthermore, because the system operates while the machinery is in use, it eliminates the need for downtime that manual lubrication might require.

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Belt or sheave alignment tools help detect three types of misalignment: radial runout of the shaft, radial runout of the sheave and axial runout of the sheave. Radial shaft runout usually means the shaft is bent. If it is bent out of tolerance, the shaft should be replaced.

Pump and Controller: A pump, which is controlled by an electronic or mechanical controller, pushes the lubricant from the reservoir through the system. The controller can be programmed to activate the pump at predetermined intervals, ensuring that lubrication occurs regularly without manual intervention.

Lubrication is critical in machine reliability. We have solutions to help you reach optimum machine reliability, efficiency and safety.

Irrespective of your lubrication process, machine type, or industry, we are dedicated to collaborating with you to find the ideal automatic greaser that perfectly aligns with your needs. Our tailored solutions can help you achieve your performance goals, whether it involves maximising uptime, reducing maintenance expenses, or optimising energy consumption.

Once you've confirmed there is no radial runout of the shaft, check for radial sheave runout. If runout is noticed, it's usually due to an abnormally bored sheave or bushing. You should replace the sheave before aligning if this is the case.

Servicing a single machine or multiple zones on one machine, and are compatible with small-to-medium line lengths and various lubricants, including grease up to NLGI 3, oil, and fluid grease.

Effective lubrication is essential for machine reliability, as improper lubrication can lead to increased downtime, higher expenses, and a rise in safety incidents, which is why SKF Lincoln automatic lubrication systems provide accurate and timely delivery of lubricants to lubrication points.

Performing accurate alignment starts before you even set up your laser alignment tool. These pre-alignment steps and checks are suggested by VibrAlign to ensure your laser alignment tools work properly and accurate alignment is achieved.

Providing solutions for various applications, including small fast-moving conveyor roller chains, large slower-moving conveyor chains, conveyors requiring grease lubrication, and roller chains used on farm machines.

Either grease or oil lubrication can be used to ensure bearings run optimally and to reduce wear. The application and operating conditions have to be taken into ...

Installation Costs: Depending on whether you’re retrofitting an older machine or integrating into a new one, installation costs can vary.

Lower Maintenance Costs: Automated lubrication reduces the labor costs associated with manual lubrication and can also decrease the frequency and cost of repairs due to wear and tear.

Metering Devices: At each lubrication point, metering devices (or valves) regulate the amount of lubricant delivered. These devices ensure that each point receives the correct amount of lubricant, preventing both under- and over-lubrication. The precise control over lubricant distribution helps to optimize the machine’s performance and longevity.

Enhanced Reliability: Consistent lubrication helps prevent machinery failures and unexpected breakdowns, leading to more reliable operation and scheduling.

Lincoln autoLube system

Central Reservoir: The system starts with a central reservoir that holds the lubricant, which can be oil, grease, or another type of lubricant, depending on the application. The reservoir size can vary based on the system’s requirements and the frequency of lubrication needed.

Probably the most common type of laser alignment tool on the market, dual laser alignment tools require you to adjust both lasers so they hit the opposite detector. This usually takes more time, requiring a pre-alignment period. Single laser alignment tools, as the name suggests, requires aligning one laser and is sometimes preferred because the distance between the spacer shaft or the distance between the machines doesn't usually affect the measurment. There's also no need for pre-alignment with single laser alignment tools.

Instrumentation enables better management & control of processes. We offer a range of solutions  to measure and transfer fluids accurately with minimum downtime.

Feedback System: Modern ALS may include sensors and feedback systems that monitor lubricant flow and pressure in the system. This information can be used to detect blockages, leaks, or other malfunctions in the system, allowing for timely maintenance and repairs.

Customization for Specific Needs: Although there may be limitations, many ALS providers offer customized solutions to fit specific machinery configurations and operational needs. This includes systems designed for extreme temperatures, harsh environments, and specific regulatory requirements, such as those in the food and pharmaceutical industries.

Suitable for continuous lubrication of small- to medium-sized machines, it dispenses precise, metered lubricant to up to 150 lubrication points, covering distances of around 15m.

Optimized Lubricant Usage: Precise metering reduces the overuse or underuse of lubricants, ensuring optimal performance and minimizing waste.

Laser alignment tools come in user-friendly kits to help you correct multiple types of misalignment. Below we'll discuss how to use a shaft and belt laser alignment tool and more.

Conveyors and mobile machinery such as shovels, excavators, haul trucks and loaders all face harsh outdoor conditions and heavy loads that are hard on components. Avoid costly downtime with one of our automatic lubrication systems. Drive machine uptime, availability and reliability.

Increased Efficiency: By delivering the exact amount of lubricant needed at the right time, ALS ensures machinery operates more efficiently, with less friction and resistance.

Components & Features: Systems that include advanced monitoring capabilities, alarms, or other special features can add to the cost.

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LubricationsystemPDF

It's estimated that 50 to 70 percent of vibration issues in rotating machinery are caused by misalignment, according to Texas A&M's OAKTrust study on coupling misalignment forces. In fact, reliability equipment supplier VibrAlign reported that one of its customers found that just over half of their plant's machinery was misaligned to some degree. So, why is shaft alignment a big deal?

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Multi-line lubrication systems consist of a pump unit, control and monitoring devices, tubing, and fittings. Each lubrication point has its own dedicated pumping element, ensuring a simple, accurate, and highly reliable design. These systems can be actuated through mechanical, electrical, or hydraulic methods, making them suitable for demanding applications in various industries.

Around 56% of premature bearing failures can be attributed to issues related to lubrication practices or contamination in industrial settings. Using the wrong type of lubricant, or degradation of the lubricant over time, can lead to increased friction and heat, resulting in wear, damage, or even seizure of the bearing.

While misalignment has no quantifiable effect on motor efficiency, correct alignment does ensure you have a smooth and efficient transmission of power from the motor to the driven equipment, according to research on motor shaft misalignment by the University of Tennessee's Maintenance and Reliability Center (MRC). Misalignment creates excessive vibration and high loads on bearings, mechanical seals, packing and couplings, impacting the operating life of rotating equipment. Other effects of misalignment are:

On the other hand, contamination of the lubricant or the bearing environment with foreign particles such as dust, dirt, or metal shavings, can cause abrasive wear and deterioration of the bearing surfaces. Minimise contamination by doing the following process.

Reduced Downtime: Since lubrication can be performed while machines are operating, there’s no need to stop equipment for manual lubrication, leading to less downtime and higher productivity.

Below we'll take a look at how modern laser alignment tools work, the basics of setting up a laser alignment tool and steps to take before aligning your equipment.

Automatic Lubrication Systems (ALS) are versatile and can be adapted to a wide range of machinery and equipment across various industries, but there are some considerations and limitations to their application:

Lubricationsystemparts

Dual-Line Lubrication Systems Dual-line lubrication systems utilise two main lines, alternately supplied with lubricant from a high-pressure pump via a change-over valve. Branch lines with dual-line metering devices deliver large amounts of lubricant to lubrication points, enabling precise dispensing over distances of up to 120m and up to 2,000 lubrication points, making them ideal for large machinery and harsh conditions. READ MORE Applications Crushers Conveyor Systems Ball Mills Pulp & Paper Machinery Wind Turbine Gearboxes Steel Mills Multi-Line Lubrication Systems Multi-line lubrication systems consist of a pump unit, control and monitoring devices, tubing, and fittings. Each lubrication point has its own dedicated pumping element, ensuring a simple, accurate, and highly reliable design. These systems can be actuated through mechanical, electrical, or hydraulic methods, making them suitable for demanding applications in various industries. READ MORE Applications Material Handling Systems Industrial Crushers Hydraulic Presses Ball Mills Paper Machines

Modern laser alignment tools check for three types of misalignment: parallel (offset), angular and a combination of the two. Both of the two main types (parallel and angular) can occur in vertical and horizontal planes.

The Tripoint method calculates the alignment condition by taking measurements at three points while rotating the shaft at least 60 degrees. Unlike the Express method, measurements are taken manually rather than automatically.

Proper coupling alignment can save you from a variety of problems, such as excessive wear and energy consumption, accelerated shaft and coupling failure, and increased vibration. Maintaining alignment requires regular monitoring. Modern laser alignment tools and their accompanying software have made it quite simple to accomplish this.

The Clock method is more of a dated method and involves taking three measurements at the 9, 12 and 3 o'clock points. The clock method is useful when a machine base is not truly horizontal or vertical, such as when mounted at an angle. It's also useful when a horizontal machine is mounted on a vertical plane.

The automatic chain lubrication systems consistently and precisely apply lubricant to the running chain at regular intervals, preventing premature wear, corrosion, excessive noise, chain failure, and protecting workers from moving chains and harsh environments.

The benefits of using an Automatic Lubrication System (ALS) are significant across various aspects of machinery operation and maintenance. Here are the key advantages:

Oil circulation systems lubricate and cool highly stressed bearings in various machine sizes, flushing contaminants from friction points, with easy serviceability and expandable modular design. Utilised in pulp and paper, printing, marine, tunnelling, mining, and cement industries, including harsh and explosive atmospheres.

Axial sheave runout typically means you should check the taper-lock bushing to ensure it is mounted correctly and tightened. It could also mean the shaft is undersized or that the sheave or bushing is bored abnormally.