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Vibration monitoring is the process of monitoring machinery to identify vibrations which may indicate a developing failure, malfunction, or process restriction. It is a major component of predictive maintenance. Properly monitoring critical equipment can prevent unscheduled outages, optimize machine performance, and reduce repair and maintenance costs.
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Vibration monitoring is the process of using sensors to monitor small movements of various types of rotating machinery. Increasing vibration levels can be indicative of a developing failure, malfunction, or process restriction. Properly monitoring the vibration of rotating equipment is a key component of a successful predictive maintenance program and can lead to a decrease in unscheduled outages, optimization of machine performance, and a reduction of repair and maintenance costs.
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Vibration monitoring primarily applies to machinery that rotates such as pumps, motors, turbines, fans and compressors. As seen in the chart below, the first sign of the impending failure of rotational equipment is vibration. By installing vibration detection equipment such as alignment sensors or seismic sensors, users can establish a baseline value and monitor for variations from that baseline. If anomalies are detected, steps can be taken prior to failure of the equipment.