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Hydraulic cylinder seals are used to seal the opening (clearance gap) between various components in the hydraulic cylinder. Fig.3 shows an example of the seal and guide components of a heavy duty cylinder.
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My wife, at all times, (literally) keeps a stack of about 100 thank-you cards on hand. We (she) orders them in bulk from Amazon whenever our stockpile is running low. In an instance where we receive a gift, before the gift is even put to use, we grab a thank-you card from the office, write it out, address the envelope, and send it out that day. Done deal. It’s become a routine.
The fluids used in hydraulic systems come in various chemical compositions and viscosity grades as suited to specific applications.
The truth of the matter is this: the love didn’t come without the work. This is true with any activity or line of work. You will develop a love for it when you buy-in. A full buy-in. Only then can you appreciate something for all that it is, due to all that you pour into it. You take pride in what it is and most importantly what it can and will become.
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Light duty cylinders are typically cylinders used for stationary equipment, indoors in a factory environment and may be characterised by:
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Materials play a major role in the performance and lifetime of seals. Generally, hydraulic seals are exposed to a variety of application and working conditions such as a wide temperature range, contact with various hydraulic fluids and the outside environment as well as high pressure and contact forces. The appropriate seal materials have to be selected to achieve a reasonable service life and service intervals. A wide variety of seal materials from four major polymeric material groups is available:
While these books house loads of valuable information — what works for one, does not work for all. Hence the reason that some people thrive on a vegan diet, while others much prefer paleo, and some the carnivore — see where I’m going with this?
I recognized, through a personal audit of my own habits and routines (good and bad) that I used unpreparedness as an excuse to forgo exercise, I was extremely unproductive and easily distracted and I housed unnecessary body fat and toxic eating habits that would inevitably lead to health complications in years to come.
But — the cards, you’ve completely forgotten about the cards. You think to yourself, “today isn’t the right day to get those cards done anyways, I won’t give them their due diligence. I’ll get to them tomorrow.”
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I hated to run, not too long ago. Now, running means the world to me — literally. How does that work? How did I flip my hate for running on its head?
Polyurethanes combine the elastic properties of elastomers with melt processible thermoplastic materials. Seals made of polyurethanes provide excellent wear and anti-extrusion characteristics. Special sealing polyurethanes grades have a superior compression set and relaxation performance as well as temperature stability compared to commodity industrial grades. Due to their elasticity and flexibility, they are easy to install.
Fluid power systems transfer and utilise mechanical power through a working fluid. Energy is transmitted, stored and used through the transfer and pressure of fluids. By utilising differential surface areas acted upon by the pressure of the working fluid, a mechanical advantage can be achieved. There are two main types of fluid power systems:
The chemical composition on hydraulic fluids can impact the seal life and system performance depending on fluid compatibility with the seal material. Absorption and reaction of seal materials with non-compatible fluids can cause for example:
So many self-help books that you’ll find lining the shelves of your local bookstore (or the one that you’ve had in your amazon cart for 6 months — you know the one) will provide “the must-follow steps to financial freedom” or “the fool-proof plan to drop 50 pounds.”
As one of my all-time favorite quotes reads: “The first step is the hardest — making a commitment to yourself, for yourself.”
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Before any action can truly be taken, you need to perform an audit on your own behaviors, habits and routines to decide what needs to be improved, and what needs to go entirely.
I’ve conjured up a few solid examples of what it means to prime your environment, the first of which is so incredibly simple.
It’s now Sunday morning, the clock reads 10:05 am. You’re just now coming-to for the day. Your head is throbbing from the festivities the day prior. The last thing on your mind is the thank-you cards. As a matter of fact, you’ve forgotten about them entirely in your hungover stupor.
Rigid Thermoplastics, thermosets and their composites are characterised by much higher hardness and stiffness as well as reduced elasticity compared to polyurethanes, rubbers and PTFE. Therefore they’re used for components where mechanical strength is more important than flexibility, such as guide rings, anti-extrusion rings and special seal arrangements for heavy duty applications. Rigid thermoplastics and composites.
Without structure and intentional preparation, no routine will take hold. You will continuously find yourself in a vicious cycle of highs and lows. Healthy diets and fast-food benders, productivity and laziness, sobriety and relapse — up and down for as long as this life will allow.
I’m not a “self-help guru” — so, I’m not going to bore you with the cliche, seldom effective strategies you’ll find in such books.
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To support sealing function and keep the contact force for long seal life, many different properties should be considered to provide effective seal performance, examples include:
The type of cylinder and the application in which it’s used are two of the main criteria to determine which seals and guides are selected. Applications are referred to as light duty, medium duty and heavy duty. These classifications are somewhat subjective but the duty levels are typically characterised by the following criteria.
Hydraulic fluid compatibility Thermoplastic ElastomersRubbersThermosets MaterialPolyurethanePolyurethaneHydrolysis Resistant PolyurethaneHydrolysis Resistant PolyurethaneEther-Based TPUEther-Based TPUPolyesterPolyesterNBR/HNBRNBR/HNBRFKMFKMEPDMPA/PFPMPEEKPTFE TemperatureNormalHighNormalHighNormalHighNormalHighNormalHighNormalHighAllAllAllAllAll Hydraulic FluidsUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°C Mineral Oils HL, HLP, HVLPABAAAB/CAA/BAAAADAAAA ATF: Automatic transmission fluidABAAAB/CABAAAADAAAA HETG (triglycerides, rape seed oil)AB/CAAACAB/CA/BA/BAADAAAA HEES (synthetic esters)AB/CAAACAB/CA/BA/BAADAAAA HEPG (polyalkylene glycols)BDACB/CDCDAA/BA/BC/DAAAAA HEPR (polyalphaolefins)ABAAAB/CABA/BA/BAADAAAA Fire Resistant Fluids, Water BasedUp to 40°CUp to 60°CUp to 40°CUp to 60°CUp to 40°CUp to 60°CUp to 40°CUp to 60°CUp to 40°CUp to 60°CUp to 40°CUp to 60°C WaterBDAAABABAAAAACAAA HFA Fluids (oil in water)BDAABB/CABAAABDCAAA HFB Fluids (water in oil)BDAABDABAAAADCAAA HFC Fluids (water – glycol)CDAB/CBB/CCDAAA/BB/CACAAA Fire Resistant Fluids, Water FreeUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°CUp to 60°CUp to 100°C HFD-R FluidsDDDDDDDDDDCCAAAAA HFD-U Fluids (polyol amd carboxylic esters)BDAABDAB/CCCAADAAAA Mineral GreasesABAAABAAAAAADAAAA
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That said, I hurt much worse prior to choosing to prioritize my health and fitness levels. I dive into the physical benefits of running specifically, in my most recent post.
Rubbers are widely used in the sealing industry for rotary shaft seals, static sealing elements such as o’rings and energisers as well as dynamic seals in the fluid power industry. Depending on the chemical composition, rubbers can cover a wide temperature range up to 200°C (390°F) and more and can withstand a wide variety of hydraulic fluids. NBR elastomer in a hardness range of 70 to 90 Shore A Durometer are the most commonly used rubbers in the fluid industry. For higher temperatures and more aggressive hydraulic fluids, HNBR and FKM material is often used.
Sure, you may have just read that scenario and quickly labeled it as “extreme” or immediately assured yourself “that would never happen to me.” While both are likely the case for some, they certainly are not for most. I’ll be the first to admit, that very scenario could have been the way in which I live my life, had I made just a few altered decisions, taken a slightly different path in this life.
Tomorrow comes, it’s Saturday, and the slate of College Football games is the strongest it’s been in three seasons. Your friends are having company over to enjoy some drinks and grub to take in the games together. Sounds like a good time.
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My hope is that at the very least, a sliver of this article has provided some level of guidance and drive toward reducing the friction in your life that may be holding you back from your desired level of ___. (Once again, you fill in the blank)
In this article, my intention is to extrapolate upon this topic, unpack some thoughts of my own as well as some information I’ve acquired through various pieces of literature over time.
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Generally these changes are accelerated by higher temperatures. To avoid these changes and the resulting damage to seal function and life, careful consideration should be taken to ensure compatibility between fluid and all seal materials, as well as the temperature and mechanical loads on the seal material.
Understand that if you attempt to cut out a bad habit in its entirety, without a replacement behavior, the likelihood of success is staggeringly low, and the chances of reverting to said habit is quite high. As it turns out, the cold-turkey approach isn’t so effective — is anyone surprised?
The most undeniable hurdle in attempting to better ourselves is an excuse — or, in most cases, excuses. After all, they almost never present themselves in solitude, but rather multiply as time progresses. Our job is to locate the possibility of excuses before they are given an opportunity to manifest and turn them on themselves. This is the act of priming your environment.
The all important question. “Where/how do I begin? I have so many things holding me back from achieving my desired level of ____ “ (you fill in the blank.) Examples may include, but certainly are not limited to; fitness, productivity, financial freedom, etc.
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While you are out at the store, you begin to feel quite hungry — luckily for you, there is a Taco John’s right across the road. Nothing a 6-pack and a pound shouldn’t fix. Now that you’ve scarfed down several thousand calories, you’re ready to head home and knock out those thank-you cards.
As you pull into the driveway, your stomach makes you quite aware that you shouldn’t have just ingested such a colossal amount of junk. Now you’re on the couch, wallowing in your refried bean-induced misery — certainly in no shape to get started on those thank-you cards that need written.
Addressing the all-too-familiar “not enough time” excuse — inevitably, life happens. Things come up and things get in the way. You get busy. I get busy too. This is where time management and a sound list of priorities come into play. It becomes not a matter of finding the time, but making it. Once again, priming your environment.
The most commonly used media in hydraulic systems are mineral oil based fluids with various additives. However, a variety of alternative fluids may be encountered in special applications. For example, biodegradable fluids such as synthetic (HEES) or natural esters (HETG) and polyalphaolefines (POA) may be used to reduce environmental impact in the event of accidental spills. Flame retardant fluids based on water or synthetic esters may be safely used in confined spaces or where hydraulic systems are used in close proximity to ignition sources.
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A cylinder which can only push but not pull is referred to as a single-acting cylinder. High pressure fluid is pumped into the extend chamber (Fig.2: A) and acts on the piston to push the piston rod out. An external force is required to return the cylinder to the retracted position. A typical single-acting cylinder can be found on a forklift truck where the load of the fork assembly (tines and carriage) enacted by gravity pushes the cylinder back into the retracted position. Multi-stage cylinders (also referred to as telescopic cylinders) have two or more piston rods in a coaxial arrangement to achieve a greater extended length compared to the retracted length.
Let’s, for a moment, take a look at some of the most frequent excuses I’ve heard from athletes, peers, and coworkers alike:
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To summarize the flood of thoughts that I just spewed out — in order to make a change, you must first be honest with yourself. Diligently comb through your daily habits and routines, identify the good, the bad and the ugly.
In addition to these considerations, the structure and morphology (the study of form and shape) of polymeric materials make selection and specification of seal materials much more complicated than the standard materials used in mechanical engineering (such as aluminium and steel). Mechanical properties of polymeric materials are strongly influenced by time, temperature, load and rate of motion. Highly complex intermolecular processes affect the stress relaxation and retardation phenomena. Furthermore, the tribology of the system (e.g. friction and wear) has a strong influence on the seal material properties and vice versa.
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Upon identifying my unwanted habits and shortcomings in my daily life, I have worked to reduce friction by replacing behaviors with different behaviors (as alluded to previously.) Each day serves as a new opportunity to develop stronger habits, while still cautiously awaiting the emergence of bad ones. This awareness, and continued attention to detail has provided a level of clarity in my personal life with family and friends, work life with colleagues and other daily commitments such as fitness and personal education.
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In short, the act of reducing friction in one’s life is to set up your surroundings in order to make finding and holding onto strong/positive habits a much more straightforward task. This is something that I briefly alluded to in my most recent post, titled “More Than A Long Run” which details the mental and physical benefits that I’ve associated with distance running.
There is no better time than the here and now to take the first step into action — and the fear of the unknown that lay beyond that first step? That’s the beauty of personal development. The limit for what you can and will become is in your hands alone, in changes you make and changes you don’t.
Viscosity is a measurement of the thickness of the fluid or resistance to flow. Seal performance is affected by the viscosity of the fluid and changes to viscosity during use. Most typical hydraulic fluids exhibit decreased viscosity with increasing temperature and increased viscosity with increasing pressure.
It wasn’t immediate — which seems to be a major hindrance for most of the general population. In a world of immediate satisfaction and gratification provided through the use of social media, we struggle with the idea of being persistent. The act of working for something has become foreign to the great majority.
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I recently listened to an outstanding podcast hosted by Tim Ferris, holding conversation with James Clear, the author of perhaps one of the most profound books I’ve read recently, “Atomic Habits.” Throughout this podcast and throughout James’ book, a recurring word was — as you can probably guess, friction.
Picture this scenario, if you will: You scavenge through the house to find a thank-you card or two, to no avail. This would require you to get in the car, drive to the nearest convenient store, and purchase the necessary quantity of thank you cards.
What are 5 waysto reduce friction
For the sake of familiarity, I’ll use running as an example. Sure, at this point in my running journey, I do have some change invested in running gear. Things I’ve acquired over the years, and higher quality items that I can justify due to the volume of use they will receive. That being said, when I started this hobby, I invested about $120 on a pair of HOKA Clifton 6’s, and that’s it. That investment lasted me roughly 400 miles and changed my life forever — that statement alone makes the investment seem worthwhile, no?
That is the most simplified, yet immensely practical example that I’ve discovered to date. Though there are many other ways by which I prime my environment to ensure my own follow through of the routines and habits I’ve set in place, I will provide only a few for the sake of time:
Additionally, consider some expenses in your life that aren’t entirely necessary. Furthermore, some expenses that are maybe even hindering your physical and mental health, rather than improving it, (tobacco, nicotine, alcohol, video games, etc.) If these are within your budget, the “too expensive” excuse is empty as a drum.
Once this audit is complete, and you’ve identified which habits you would like to increase along with those you’d like to decrease (or eliminate entirely) it’s time to identify what may be limiting yourself from doing so. As James Clear states, “When you master the habits of preparation, habits of execution become easy.”
A hydraulic cylinder is a linear actuator used to push or pull a load, or to selectively resist motion under load by means of fluid pressure. Double-acting cylinders, the most common type, are able to push and pull (see Fig.1). High pressure fluid is pumped into the extend chamber port (Fig.1: A) and acts on the piston to push the piston rod out, thereby extending the length of the cylinder. Inversely, to retract the piston rod and reduce the length of the assembly, high pressure fluid is pumped into the retract chamber port (Fig.1: B) and acts on the opposite side of the piston.
Often referred to its DuPont trade name Teflon, PTFE is a polymer with very unique properties. Due to its chemical composition and physiologically neutral properties, it is a plastic material with a very broad range of chemical resistance and very low coefficient of friction; however it has some restrictions in terms of mechanical properties and wear characteristics. Therefore PTFE is often modified by adding various fillers to improve specific properties such as wear or extrusion resistance. One important characteristic of PTFE is the low friction coefficient giving outstanding stick-slip performance. Therefore PTFE is the preferred material in applications requiring accurate positioning of hydraulic cylinders. Due to increased modulus of elasticity compared to rubbers and polyurethanes, PTFE seals cannot usually be installed by simple snap-in measures therefore require special tools and procedures for installation.
Heavy duty cylinders are typically used in off-highway earthmoving, mining and forestry equipment and may be characterised by:
My wife and I are currently in a stage of our life where we have recently received many gifts — a wedding shower, wedding, baby shower, baby, all within this past year. We both place a great level of value on sending handwritten thank you cards to each person who is generous enough to provide us with a gift. This is an important action to take in my opinion, but, admittedly, easy to put-off. Even easier to put off if there are no thank you cards in your home.