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*2 Highly accurate bearing life prediction method applying ultrasonic testing: A technique for accurately predicting the life of a rolling bearing based on the size and amount (statistical data) of non-metallic inclusions in the steel (Patent pending)
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NSK began its journey manufacturing the first bearings in Japan in 1916, and has since developed into a global organization researching, designing, and manufacturing Motion & Control™ solutions essential for mobility and industrial applications. NSK is the top supplier of bearings in Japan and is the third largest supplier in the world by market share.
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With this improvement of basic dynamic load ratings,*3 customers will be able to take even better advantage of the long-life performance of NSK bearings in their machine design. This will have the following effects.
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*3 Basic dynamic load rating: The load capacity of a rolling bearing that allows the inner ring to rotate one million times with the outer ring stationary without changing direction or size.
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NSK Ltd. announced today that it has revised its basic dynamic load ratings,*3 a parameter used to calculate the estimated life of rolling bearings.
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The revised basic dynamic load ratings*3 are reflected in the engineering tools (NSK Online Catalog, Technical Calculations, and 2D/3D CAD Data) on the NSK website as of today. The revised figures for basic dynamic load ratings*3 can be verified in the NSK Online Catalog and 2D/3D CAD Data. Bearing life and other calculations utilizing the revised basic dynamic load ratings*3 can be performed on the Technical Calculations section of the website. (Please refer to the press release, “NSK Offers Improved Engineering Tools on Website: Delivering ease-of-use, helping to improve customers engineering work efficiency,” issued today, July 1.)
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Example: Tapered roller bearing HR32306J can be replaced by the smaller HR33206J. Replacing the bearings is estimated to reduce bearing torque and power consumption by approximately 18% and generate an annual power savings*4 during product use of approximately 48 kWh. This converts to a reduction of approximately 22 kg in CO2 emissions*4.
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2) Improved basic dynamic load ratings*3 allow the use of smaller bearings, yielding lower bearing torque resulting lower power consumption and lower CO2 emissions during bearing use.
*1 Basic rating life : The total number of revolutions at which 90% of bearings can roll without flaking due to rolling contact fatigue when a group of identical bearings revolve individually under the same conditions.
Sep 6, 2006 — You should be fine for a few more weeks... Sep 6, 2006 | 11:32 AM.
Example: Machines that used the tapered roller bearing HR32306J can now use the smaller-sized HR33206J. This change results in a smaller size (bearing outside diameter: approx. 14%, bearing assembled width: approx. 13%) and lighter weight (bearing weight: approx. 38%).
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The “Highly Accurate Bearing Life Prediction Method Applying Ultrasonic Testing (World's First)”*2 has made it possible to calculate the long-life performance of NSK bearings with higher accuracy than before. NSK has now applied this calculation method to NSK bearings, improving basic dynamic load ratings,*3 which are used for calculating the estimated bearing life. With this revision for example, the estimated life of radial roller bearings is up to twice as high as before.
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Bearings with improved life estimates include deep groove ball bearings, angular contact ball bearings, self-aligning ball bearings, cylindrical roller bearings,
This revision, which extends the basic rating life*1 (estimated life) of the main types of NSK rolling bearings, applies the
As the basic dynamic load ratings of bearings*3 improves, they can be used in higher load conditions, enabling smaller bearings to do the same job.