Koesters leads Timken’s bearing reconditioning facilities across the United States, and he and his team support the other reconditioning facilities around the world. “We can recondition any bearing you send us,” he says, “and a lot of our work is for rail.”

“Before we had recycling, we had bearing reconditioning,” says Tony Koesters, who manages  Timken’s North America Rail Services division. “Rail bearings endure a harsh, metal-on-metal environment, so operators go through a lot of them. It’s not practical to buy them all new, but it’s also super important to keep them in tip-top shape.”

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For rail industry leaders, that savings makes pure common sense — along with basic virtues like leaving things better than the way you found them.

Globally recognized for their specialized engineering expertise and innovative problem solving, Timken rail experts share their knowledge twice a year during a two-day course for professionals in the industry. The class is held at the company’s rail services facilities in Mascot, Tennessee and Yantai, China.

608RS Bearing

Timken bearing reconditioning services breathe new life into used bearings and help keep costs low for train operators. Today, it’s not uncommon for a Timken rail bearing to still be going strong after 50 years and four or five reconditioning sessions. The practice reduces environmental impacts and continues a long tradition of making the most of valuable parts and materials rather than automatically replacing old with new.

Either way, most rail bearings go through regular reconditioning. “It’s the original circular economy,” he says. “A customer pulls cars for maintenance, takes off the bearings, and ships them to us. If they send us 400 bearings, they expect to get 400 back.”

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“Why would you toss a perfectly good bearing that just needs minor work? By salvaging the bulk of the bearing, you reduce raw materials by about 81%, eliminating the energy required to produce them.”

608ZZ Bearing

Backed by 120 years of industry leadership, Timken innovates next-generation bearings for some of the world’s longest-range, luxury electric vehicles.

Tony Koesters explains our cone remanufacturing operations to customers attending Timken’s Rail Bearing Fundamentals Workshop.

“The practical information we share on bearing maintenance is based on the unique design of our products,” says Koesters. “This training is an example of why our customers turn to us for information and innovative solutions, not just products.”

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“As a bearing manufacturer, Timken has the tools and expertise to regrind components, remove defects and bring bearings back to their original state,” says Koesters. “We also have easy access to replacement parts when we need them.”

By reconditioning their bearings, train operators reduce costs and get faster delivery along with the same premium performance as new bearings. Typical turnaround is 7-10 days, compared to six weeks to three months for new, and the Timken warranty is the same.

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The frequency with which train operators recondition their bearings depends in large part on the risk to life and property that a derailment represents. “High-speed passenger rail operators in the Northeast corridor maintain cars more frequently than someone moving lumber through remote areas of Canada,” says Koesters.

Rail Bearing Fundamentals covers the basics of track-side inspection and bearing performance monitoring, bearing reconditioning, bearing mounting and dismounting procedures, damage analysis — and Timken’s repair capabilities.

Timken delivered thousands of reconditioned bearings in 2021 and leads the bearing reconditioning market globally. That’s partly because of the company’s bearing expertise, and partly a result of the consistent, carefully documented process that each reconditioned bearing goes through.

First, they’re cleaned and inspected. Some can be immediately reassembled and reused, while others are assessed for the level of reconditioning they need — from minor repairs to remanufacturing or component replacement.

Through the process, the team keeps careful record of each bearing and shares the data with customers. “We often work collaboratively to identify ways customers can improve bearing life,” he says.

Steve Morgan, team lead for Timken Rail Service Engineering leads a tour of the NA Rail operation located in Mascot, Tennessee.