Compressedair leak detection equipment

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I have been at a London power station carrying out a leak detection test that I recommended to the customer. There were lots of leaks adding up to thousands of pounds in costs. The new ultrasonic leak detection camera that we use at Atlas Copco is accurate and easy to use, also giving the customer a picture to locate the leaks for repair.

Atlas Copco always carries out risk assessments and method statements prior to a site visit and our engineers are equipped with the appropriate PPE. Read more about safety.

Ultrasonicair LeakDetector

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We will arrange for a fully qualified engineer to visit your site with our state-of-the art acoustic leak detection camera. Even though the air leakage detection has to be done on a live system there will be no interruption to your production. Every leak found will be tagged and logged by our engineer. Afterwards you will receive an itemised, written report which shows the results in a clearly understood and actionable format.

Portableair leak detection equipment

Air leak detection equipmentprice

Generating compressed air only to lose it to leaks is of course is a waste of money. The Carbon Trust estimates that a hole of just 3mm in diameter in a compressed air pipe can create a leak that costs up to £1,000 per year in wasted electricity costs. The benefit of fixing leaks will be a lower energy cost and it may also reduce the running hours of your compressors, which may in turn also reduce maintenance costs. It is unfortunately almost impossible to guarantee that all leaks can be repaired, and it is inevitable that over time, new leaks will occur.

I have been carrying out compressed air leak detection audits for over 18 years and have never come across a site which didn’t have any savings to be realised!

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Best practice advice is that the percentage of compressed air lost to leakage should be less than 10% of your total compressed air production. We therefore recommend that your system is checked for leaks at least once a year. This proactive approach should enable you to keep a tighter control of the system and potential energy wastage.

All compressed air systems have leaks. These have several causes, including corrosion holes, poor pipe connections and bad seals. According to the British Compressed Air Society, the average leakage rate is 25% but some plants lose as much as 80% of their compressed air due to leaks. Just imagine filling up your car and then watching a quarter of your fuel drip on to the road through a leaky fuel line as soon as you start driving!

The money back guarantee is valid if you book and pay for a leak detection test directly from Atlas Copco Compressors. The money back guarantee only applies if we do not find any energy savings following the leak detection test.

Atlas Copco Ltd, t/a Atlas Copco Compressors Technology House Maylands Avenue Hemel Hempstead HP2 7DF Opening times: Monday-Friday: 8:30am - 5:00pm

The best, and most widely used approach is to use ultrasonic leak detection equipment. It operates without interrupting plant operation, reaches system areas that are hard to access, and locates all air leaks.

Bestair leak detection equipment

Available 24/7: 0845 60 50 630 For all equipment sales and other enquiries:  compressorsGB.web@atlascopco.com 0800 181085

The main purpose of an air leak detection test is to build a profile of the energy wasted through air leakage within your compressed air system. By finding, logging, quantifying and costing air leaks you can prioritise the remedial work required to reduce your energy costs.

Some users are simply not aware of the extent of any onsite leakage, or the associated cost; others are concerned that any audit will be disruptive and time-consuming. Yet, when done correctly, auditing can be efficient, fast and hassle-free, while highlighting opportunities for energy-saving and process improvements.

The leak detection report was attached to a site layout plan, marking where each leak was. This showed us where to carry out the remedial work. The Atlas Copco engineer was a star and is more than welcome on site anytime.

Once you have had time to read and digest the findings in the report, we will send a quotation to repair the air leaks. Atlas Copco can also, if required, develop a monitoring and control programme to suit your individual needs. Our aim is to offer a solution that will reduce the cost of generating compressed air and therefore lead to a direct increase in your company’s profits.

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This webinar looks at why most compressed air systems have leaks, explains the different air audits and leak detection possibilities, and will help you discover which one is right for your production facility.