Remote Condition Monitoring lets maintenance teams prioritize and optimize their maintenance schedules based on asset health. Wireless and/or wired sensors placed on machinery can monitor asset health continuously, and if conditions change, an email is automatically sent to a designated maintenance team member. Armed with Remote Condition Monitoring, teams can make data-based decisions.

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Condition monitoring is often associated with rotating machinery. Any motor-driven asset can benefit from a condition monitoring system. Engines, pumps, turbines, blowers, and compressors are all great candidates for condition monitoring.

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Condition monitoring is also turning into a necessity. Most operations have more complex equipment than in the past, all while facing increased competition and higher customer expectations. Because of this, it’s more important than ever to avoid any breakdowns that reduce productivity, or worse, delay production and erode customer confidence and loyalty. In contrast, operations with a robust condition monitoring program can not only get ahead of these issues, but also stay ahead of the competition.

If you’re aware that there’s an issue with your car’s wheel bearing, it’s best to take it straight to a mechanic for a full diagnosis and repair. Often, it may just be a case of relubricating the ball bearings within the assembly before repacking them, which is significantly simpler to put right than the alternative.

To do that, you’ll first need to jack up your car so that both wheels are off the ground. We would strongly recommend using service ramps for this to ensure you can carry out the following checks safely.

Condition monitoring uses networks of connected sensors, gateways, and software, to collect, process, and analyze machine data. The combined connectivity creates an integrated system that lets maintenance teams collaborate and make decisions from anywhere in what’s called Remote Condition Monitoring .

Condition monitoring uses sensors and hand-held devices to measure the “vital signs” of your equipment, or key indicators of equipment performance and health. For example, condition monitoring can be used to measure your machinery’s power usage, temperature, vibration frequency, and more. They alert you to machine faults early, so that you can make repairs and avoid unplanned downtime.

Data is not enough on its own. A solid condition monitoring system also needs the tools to analyze that data. That’s why software analytics are so important.

Other handheld tools, like the  VibScanner 2 EX  , are designed to work in hazardous areas. VibScanner EX is explosion protected and shock proof. It works quickly and accurately, and technicians can operate it while wearing protective gloves. Its graphic display is easy to read and understand, even for employees who don’t have a strong technical background.

Condition monitoring uses wireless sensors with software analytics to keep tabs on the health of your rotating equipment. The system is designed to catch the first signs of a new machine fault, so that your technicians can get in and repair the problem early.

Typically, wheel bearings have a lifespan of around 85,000 to 100,000 miles, so if your car is approaching these kinds of figures, it’s important to keep an eye on the tell-tale signs of a bearing in decline.

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You can still drive with a bad wheel bearing, but we wouldn’t recommend it for long distances. Keep your mileage to a minimum and look out for worsening symptoms of a wheel bearing fault; we cover the symptoms to check for later in this guide.

Vibguard IIoT is a comprehensive condition monitoring system designed for machine parks. Vibguard uses up to 20 parallel channels to monitor just about every kind of signal input, including vibration levels, tacho pulse, temperature, and torque.

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Continuing to drive on a bad wheel bearing can lead to extensive and critical damage which will be significantly more expensive to repair than a simple bearing re-grease and service. And in the worst cases, the damage from a faulty bearing that goes untreated can prove impossible to fix, particularly if it contributes to corrosion of surrounding components and the axle.

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The sooner you catch defects, the easier it is to fix the issue. That means you’ll see lower maintenance costs, and more uptime.

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The crystal changes mechanical movement to an electrical signal which is then amplified and transmitted via a cable or wirelessly. Piezoelectric sensors are known for their hardiness which enables them to function in industrial settings.

During the asset criticality assessment , various stakeholders in the organization work together to determine criteria for ranking the assets (1 to 5). With a diverse group, maintenance teams build consensus and cement the asset criticality assessment outcomes. Once ranked, the machinery is grouped and classified as a star, critical, semi-critical, or non-critical asset.

What are the symptoms of bad wheel bearings · Noise: A humming, rumbling or growling noise that increases with acceleration or as the vehicle turns. · Looseness, ...

Like other monitors, ultrasound sensors work well with software that can track historic data and analyze patterns in your asset function and health.

Replacing all of your car’s wheel bearings might cost an eye-watering sum, but it’s guaranteed to be a lot cheaper than repairing the damage should a bearing fail.

Fluke’s vibration sensors are equipped with temperature monitors too. Tracking the heat and vibration levels at the same time means that you won’t miss any developing faults.

Machine vibration screening and analysis using sensors are vital technology for successfully implementing condition monitoring and predictive maintenance programs . Different types of vibration sensors offer different capabilities, but they typically involve an accelerometer containing a piezoelectric crystal that senses mechanical vibrations inside an asset.

Developing a Remote Condition Monitoring program takes time and effort. Starting with a small pilot program can ease the learning curve. Outside experts can also help with implementation and training.

Need to recap the signs of a failing wheel bearing? Here are the symptoms to watch out for while you’re driving, particularly when turning corners:

Oil particle counters look for impurities in your oil that could indicate problems with your filters. Impurities in your oil can also indicate premature wear and tear on your assets or component parts.

Condition monitoring (CM) uses Industrial Internet of Things (IIoT) sensors and other tools to continuously track machine health and measure vibration levels, temperature, or other measurements. When something changes in the machine, these tools trigger an immediate alert notification, letting maintenance teams act before the asset potentially fails.

Condition monitoring is a key component of any predictive maintenance strategy. Condition monitoring helps reduce unplanned downtime by enabling you catch problems before they lead to failure. This further reduces maintenance costs and increases machine availability and productivity.

Remote Condition Monitoring happens when wireless condition monitoring sensors pair with cloud-based software, so technicians and other reliability professionals can access the data remotely using a computer, mobile phone, or laptop.

Confident in car maintenance DIY? Lubricate and service your car’s wheel bearings with Holts Multi-Purpose Lithium Grease. Trusted by professionals, it reduces friction and wear in all moving parts, even those that work under extreme pressure. For more top tips and advice, read the Holts blog or visit our help and advice centre.

Overheating machinery can be a sign on excess friction, boiler leaks, or faulty electrical wiring. Monitoring the temperature of your assets and components means that you’ll always catch early signs on faults.

Suspect that your car is suffering from a faulty wheel bearing? Our guide can help you check and diagnose the problem, and decide if and when it’s still safe to drive.

Handheld vibration monitoring tools can perform route-based data collection or help technicians troubleshoot whenever a problem comes up.

Many plants operate with a labor shortage and may lack the expertise necessary to run a successful condition monitoring program. That’s why services are a key element in any condition monitoring program.

Machine condition monitoring opens the door to predictive maintenance strategies like condition-based maintenance (CBM) . Condition-based maintenance studies the health of specific machines and the likelihood of their failures, then uses that real-world data to make maintenance decisions. That stands in contrast to preventive maintenance , or calendar-based maintenance, where work is performed whether it’s necessary or not.

Power monitoring identifies problems in electrical devices. Changes in current, voltage, frequency, and energy consumption can indicate excess wear and tear on your equipment. Excess load can do major damage to your assets.

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Sensors stream that data to your computing system, so that it can be analyzed for signs of trouble. Analytic software can spot patterns and alert your team at the first sign that your assets are developing a problem.

If you suspect you have a wheel bearing fault but aren’t sure which side of the vehicle is affected, there’s a safe and simple test you can use to check. Our step-by-step guide below can take you through how it’s done…

In the past, condition monitoring was expensive and was primarily used on large-scale equipment like HVACs. Today, however, the technology is affordable even the leanest budgets. With the costs saved by reduced maintenance and increased uptime, condition monitoring quickly pays for itself.

One of the most common forms of condition monitoring is vibration monitoring . This is because a change in vibration patterns is often one of the first indicators of equipment failure. In fact, vibration monitors can identify defects in your rotating machinery months before the faults turn into a serious problem.

An asset criticality assessment is an important way to classify production critical equipment and other semi-critical and non-critical machines.

Vibration monitoring is one of the best ways to spot defects in rotating machinery. Changes in vibration levels can indicate unbalance, looseness, misalignment, and bearing faults. A vibration monitoring system can identify faults long before they get serious enough to cause a breakdown.

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The Fluke LIVE-Asset Portal  software organizes and analyzes data so that teams can always spot new and developing faults in their rotating machinery. The software identifies the root causes of defects and issues alerts whenever machines exceed certain parameters. It also guides users to the best next-step actions.

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Given the damage that can occur as a result of a failed wheel bearing, not to mention the dangers, this further reinforces the importance of getting those bearings checked and repaired the moment you realise there’s a problem.

However, there are many different types of condition monitoring tools in addition to vibration monitoring that can help you get ahead of maintenance problems. Power monitors, for example, are valuable condition monitoring tools for tracking the health of your electric devices. Power monitors measure changes in assets’ energy consumption. They also measure fluctuations in current, voltage, and frequency. Changes in these areas can point to safety issues that your maintenance teams need to address quickly. They can also indicate significant wear and tear on parts, meaning that you need to replace or repair a component.

As you’ll know from our car maintenance glossary, bearings allow the wheels to turn freely without generating huge amounts of heat. If a bearing were to fail, the wheel can seize up altogether, resulting in catastrophic damage and the potential for a serious incident. Indeed, in the very worst-case scenario, a failed bearing can cause the wheel to rip away from the car entirely.

Maintenance teams often implement a combination of two different styles of vibration sensors. A screening vibration sensor alerts maintenance teams to simple vibration changes. And a vibration analysis sensor allows for closer study of vibration frequencies.

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Condition monitoring systems do much more than just collect data about your equipment. They also analyze that data and help your teams make smart decisions.

Every system is different, but most condition monitoring systems have four main components: sensors; handheld tools; software; and services.

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Online Condition Monitoring systems track machine vibration and other relevant machine condition parameters around the clock so you can trend and analyze data. Entire plant sections or only critical machines can be monitored with online systems to optimize plant availability. The Fluke Reliability solutions from Pruftechnik and Fluke below alert you to abnormal readings requiring action and help you extend asset life.

The Fluke 3563 also comes with built-in support from the Fluke team of vibration experts. Users have access to training and mentoring, as well as assistance with everything from installation to monitoring.

Wireless sensors mount directly on your equipment, where they collect data on vibration emissions, temperature, and other indicators of health. The best sensors can pick up on machine faults months before the faults become serious enough to cause a breakdown.

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OmniTrend  wraps all the functions you need into one, central location. Reporting, diagnostics, archiving, and data management are all available. Analyze data from handheld tools or from wireless sensors. The software platform is easy to use. The system automatically stores historic data and uses it to make in-depth diagnostics about your machine health, so that your team knows exactly how to correct issues.

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When the car is elevated and in place, take hold of each wheel in turn and wiggle it backwards and forwards, side to side. If there is any play in the wheel, it feels wobbly or loose, or an unusual noise accompanies some minor movement, then you’ve found the problem wheel.

Condition monitoring systems are adaptable. Depending on your industry, you will need to monitor your machinery for different issues.

Constantly screening for changes in machine health and analyzing vibration sensor data is especially critical with rotating machinery.

Ultrasound technology can find even tiny leaks in a pump and valve system. The sensors can identify stuck valves, cavitation, and friction in the system long before it becomes serious.

Meanwhile, temperature monitors can alert you to unexpected changes in equipment temperature so you can quickly identify and resolve issues like equipment overheating.

All machines vibrate, but excess vibration can cause irreversible damage to machinery and associated components. Under extreme circumstances, vibration can cause a catastrophic failure that shuts down facilities or stops production.

Monitoring your oil purity will alert your teams to any new faults in your gearboxes and bearings. The sooner you discover these faults, the sooner your maintenance crews can correct them.

VIBGUARD automatically measures and processes data like time signal, characteristic value, FFT spectrum, and torque in near real-time. The system’s speed makes it a natural choice for monitoring equipment with short operating cycles or dynamic processes.

An asset criticality assessment helps verify which machines are production critical based on business value and overall operations should they fail. The analysis process helps eliminate assumptions about an asset’s importance and instead relies on empirical data, not guesswork.

Wireless power monitors can stream data to tablets or other devices, so that your team can collect data and make decisions from a safe distance.

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• Vibration analysis is used in condition monitoring and to detect mechanical faults in rotating equipment. Vibration analysis using a vibration sensor can be applied to a wide range of rotating machinery and reveal signs of imbalance, misalignment, looseness, and bearing failure.

The Fluke 3563 analysis vibration sensor is a powerful condition monitoring tool for finding the most common machine faults.

The Fluke 810  can identify common machine faults like misalignment, unbalance, looseness, and bearing issues. The tool’s display is easy to read and labels faults in clear English, according to severity level. It also guides technicians on fixing the issue.

Screening vibration sensors offer an important good/bad look at machine health. Analysis vibration sensors work best for finding the most common faults, determining the fault severity, enabling data analysis, and suggesting next steps.

The cost of a wheel bearing replacement in the UK is roughly £150-£300, dependent on the make and model of your car and a mechanic’s labour costs. The good news is that you don’t need to replace all wheel bearings at once if the other three remain in a safe and serviceable condition.

Fluke’s team of condition monitoring experts is available to guide your operation through installation and help with ongoing monitoring. They are also on-hand for troubleshooting, training, and mentoring. The team provides help on either a one-time basis or as part of an ongoing partnership.

Once you’ve performed this basic wheel bearing test, you should have a better idea of where the problem is. Then, it’s a case of diagnosing the front or rear wheel on the side in question.

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A variety of condition monitoring sensors, tools, and techniques are used to track and trend the equipment health, from oil analysis and vibration analysis to ultrasound. The goal of using different conditioning monitoring techniques is to extend equipment lifespan as long as possible. The earlier the fault is caught, the more likely the machinery can be restored to its original state.

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• Infrared thermography detects machinery temperature changes by studying patterns, like increased motor heat or an abnormally low temperature. Thermography can detect shaft misalignment, gearbox issues, and belt problems.

The potential failure curve, or P-F curve, portrays a machine’s gradual failure over time. The P-F curve is a valuable tool for deciding which condition monitoring technique (modality) to use based on the machine’s expected problems. If a maintenance professional knows what the earliest sign of trouble looks like for a specific asset, they can start searching for those signs of failure using the right tools.

Condition monitoring using vibration sensors is a scalable way to monitor and gather data from a broad portfolio of production critical and semi-critical assets.

To choose the most suitable sensors, an organization should determine how they will fit into their existing technology and maintenance and reliability program, including which assets to monitor and why. An excellent way to determine this is by performing an asset criticality analysis.

Sensors can measure more than just vibration and temperature. Depending on your industry, you may need to include power monitoring , oil analysis, and ultrasound sensors in your condition monitoring system.

Vibration and temperature monitors can identify early signs of imbalance, misalignment, and other issues. Ultrasound monitoring can spot leaks in pump and valve systems. Oil particle monitors can find gearbox issues and identify wear and tear on rotating assets. Power monitors can also spot problems in electrical equipment of any kind.

They don’t collect data continuously, the way wireless sensors do. But handheld tools are invaluable for carrying out inspections in the field, or for getting to the bottom of a problem in the plant. Some handheld tools also store data, making it easier to identify patterns in your asset’s vibration emissions. Some handheld tools also have displays that guide technicians through fixing balance issues.

Fluke Reliability has some of the world’s top experts available to help your team with our Remote Condition Monitoring service. We can help with expert data analysis, sensor configuration, commissioning, and installation, or help with understanding the principles of vibration monitoring and data analytics.

Vibration sensors are particularly important condition monitoring tools for identifying the four most common rotating machinery faults : imbalance, looseness, bearing damage, and misalignment.

In many cases, vibration and temperature sensors can also monitor buildings, bridges, and industrial sites for signs of faulty construction or other dangers.

The Fluke 3563 Analysis vibration sensor system  combines a high-frequency wireless vibration and temperature sensor with a data analytics program. The system is easy to use right out of the box. Its dashboard includes a summary of data on all the assets being monitored. The system also sends alerts whenever your assets cross a threshold and show signs of defects.