The PurgeX Valves at Station 2 are designed to dispense measured, multiple shots of grease simultaneously, in one area. PurgeX has the ability to deliver very small amounts of lubricant with each cycle and can be rapidly cycled for greater volumes. Precise volumetric delivery is achieved with the positive displacement design. There is no “after drip,” which makes PurgeX a very effective lubrication solution where product contamination is a concern. This 4 feed PurgeX unit is operated with compressed air between 40 to 120 PSI and tolerates temperatures from -15° F to 180° F. It is suitable for use with grease grades 00 to 2. The grease delivery per cycle is adjustable between 0 to .012 cubic inches.

It's important to have a bad throwout bearing replaced as soon as possible, to avoid the risk of further transmission component damage.

Other benefits of using automated lubricant dispensing systems include better quality products, fewer rejects and increased productivity. In many cases, the lubricants applied act as a sealant to prevent water penetration and protect the components from environmental damage and general wear and tear, so precise application becomes critical. Automated dispensing systems provide consistent, repeatable and reliable lubricant application, reducing rejects and reworks and the associated labour time and costs.

To dispense, a PLC controlled air-solenoid energizes the pump which fires the positive-displacement, Grease Injectors at the top of the reservoir. These Series SL Grease Injectors are designed to dispense a measured, nest of shots of grease in one area, at one time, but at very small amounts of grease – between .001 to .003 cubic inches. The output is externally adjustable and an indicator stem permits visual check of Injector operation. Designed to dispense lubricants with a viscosity up to NLGI No. 2, individual Injectors can be easily removed for inspection or replacement and operate with compressed air between 1200 to 3500 PSI.

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Before we get into the weeds, this video assumes that you have some working knowledge of Java, JavaFX, and SceneBuilder. The creating a search bar in JavaFX involves combing three separate things.

At Station 3, grease is supplied through the header line, directly to an air-operated, single-stroke Grease Pump. The pump discharges grease on the forward stroke and vents on the spring-powered return stroke through a built-in check/vent valve. The reservoir is translucent with a spring-loaded follower. A low-level limit switch incorporated into the reservoir ensures grease is automatically replenished into the reservoir. (Note, for smaller installations, Station 3, instead of connecting to a header line, can be designed to operate with manual filling of the reservoir.)

In conclusion, JavaFX may not be able to give you all the answers to your life questions, but it can help you search for them.

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Accurate and consistent automated lubricant dispensing plays a critical role in generating ongoing savings and controlling overall manufacturing costs. From electrical system components to bearings and heavy-duty parts, most components in today’s automotive assembly environment use advanced, high-performance and usually expensive adhesives, sealants and lubricants in their manufacture. Given the high-volume production of many automotive assemblies, even a small reduction in over-deposits of these expensive materials can drastically reduce material wastage and costs, making waste reduction a priority in a highly competitive automotive market.

I’m going to be using the conventions that I received for my Software I project, note that your project may be searching different things instead of parts and products, either way the principles here will work. The TextField allows the user to type in text that can be passed into the FilteredList, what we need to do is create a TextField using SceneBuilder. Technically, you can hard code one using pure Java. I HIGHLY do not recommend you ever do this. Inevitably, you’ll want to move your JavaFX objects, like this TextField, around in the scene, or resize them. This can be extremely difficult to do if you hard code them. You can see in my TextField that I have prompt text “Search by Product ID or Name”. You don’t have to do this but it’s super easy to do in SceneBuilder and I think it make things look better.

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Our searchPart method here takes in a second argument, a FilteredList. We can see that the FilteredList takes in ‘Part’ objects as input. The ‘Part’ objects are based on a custom class that you must create as part of this project. Your project may have something different, but the same ideas apply. These are the objects that we are searching for. What I did was make the FilteredList that’s going to be passed into this method here in the code.

The first if statement says if newValue is null or if its empty return true. What this basically means is if the user types in NOTHING at all into the TextField, give them the whole list, or if the user types in a value, but then erases it will give them the whole list.

Since we want to pass in the value into our FilteredList that the user passes in is looking for the TextField’s text property to add an ActionListener to it. This way the search can be instantaneous, as soon as the user types something it will be searched. This is one of the areas where your code may be different than mine. I wanted to be able to use the same search method with different TextFields, so my method takes in a TextField that we will name TextField as an argument. It then adds an ActionListener to the TextField’s textProperty. We will pass three values into our lambda expression as predicates. A predicate is kind of like an argument to a method but it works differently. It comes from Formal Logic, and what it does is it takes in a value, evaluates it based on a criteria that you make and it returns true if it makes that criteria. We’re passing in three predicates into our lambda expression, observable, which will be the TextField textProperty that we will be observing, newValue that will evaluate the new text that user will type into the search bar, and the old value which is the value that was previously in the TextField. Now, we’re going to work with our FilteredList to find parts based on the newValue that the user passed in

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An ActionListener is an event handler that defines what should be done when a user performs a certain operation. ActionListeners are functional interfaces. A functional interface is an interface that has only one abstract method. This method must be overridden before it can be used. Lambda Expressions can be used with functional interfaces to make this whole process easier. Essentially what we’re going to use a Lambda Expression to tell Java, hey make this property, do this thing when you do something with it.

FLO Components automated dispensing systems help Ontario and Manitoba companies improve their manufacturing productivity and efficiency by accurately measuring and dependably injecting and depositing precise amounts of oil and grease and other assembly fluids. Our dispensing solutions draw from a broad range of fluid metering units, controls, dispense valves, bulk fluid reservoirs and wipe-clean extruder pumps for high and low viscosity fluids. Whether the material application pattern you need is extruded, stream, swirl, spray, ribbon, stitch or surge, FLO will provide you with the right solution to meet your exact application requirements.

What I did was call the searchPart method here in a method called setPartTable, this way the very first thing gets activated is the search system. After that I created a SortedList that takes in the Filtered parts list as an argument. This SortedList is then bound to the comparator property of the part table view. This enables you to easily sort the table by selecting the column headers similarly to what you would do in excel. After that we can set the items of the part table view to this sorted list. And BAM that’s it! Seriously, now the TableView items will be sorted according to whatever we type into the TextField AND it will be able to sort by the column headers.

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An Air-Operated Pump & Pressure Primer unit for a standard 55-gallon (400lb) grease drum provides grease to the system header line. At workstations 1 and 2, grease is supplied to a Pressure Regulator, to provide 1000 psi or less secondary grease pressure to feed the air-operated Ejectors or PurgeX Valves. PLC controlled air-solenoids energize and fire the Ejectors or Valves.

Grease is supplied directly to the Reservoir/Regulators for each workstation. The Reservoir/Regulators are engineered for use with NLGI 000 through 2 grease, and are equipped with relief valves and air pressure regulators with gauges. They are capable of handling up to 6000 psi primary grease pressure and regulating it to provide 1000 psi or less secondary grease pressure.

WGU Software 1

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The Ejectors at Station 1 are designed to dispense measured, single shots of mastics, epoxies, sealants, greases and other viscous materials. They are true positive-displacement measuring devices (with steel plunger & body assembly and adjustable displacement volume) which accurately dispense material onto the work piece. They have high-viscosity capability and high-speed capability and maintain extreme accuracy and repeatability, even where temperature, viscosity and material/air supply pressure are variable.

Next, we set an ActionListener on the TextField so that it can pass in a predicate to our FilteredList whenever the user actually types in text into it.

This system shown above is a positive-displacement-type, bulk-delivery system, where high-pressure pumps move lubricant from central drums to 3 separate workstations, providing consistent, repeatable dispensing at each station. A PLC controls, operates and monitors the system.

I created a FilteredList that gets passed in an observable List of parts to filter through. It will return a sub list passed on if the predicate ‘part’ is true or not. So basically, if the value we’re searching for are in the main, big, observable list, then it will show up in the FilteredList. Now that we understand what’s happening in the FilteredList we can go back to our searchPart method. The searchPart method sets a predicate for the FilteredList that we passed in. Technically, you can call this predicate whatever you want but I highly recommend for readability’s sake that you give it a name that makes sense. For us, that’s ‘part’. We’re going to have this predicate evaluate three different if statements and will manipulate the FilteredList depending on if these conditions are true or not.

Next it will evaluate if the text the user entered is either A: Part or all, of a part name, or B: If it’s a digit that matches the part ID of a part in the list. This means you can search by Part ID or by Part name essentially. As you can see, since it’s monitoring the textProperty this is done on the fly.

Today we’re going over the Western Governor’s University Software I Project Search Bar. Specifically, how to use JavaFX to create a dynamic search bar that can filter results as soon as we type them in.

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Two PowerMaster Air-Operated Pump & Pressure Primer units for standard 55-gallon (400lb) grease drums provide grease to the system. Grease doesn’t “seek its own level”, so a plate with lip seals is forced into the grease to assure positive pump priming, continuous operation, and complete evacuation of the contents of the container. Built in low level indicators, air solenoid, Filter Regulator Lubricator and auto changeover give operators a chance to change out empty drums, ensuring that the system never runs dry.

So, that’s essentially it for our wonderful searchPart method. However it’s useless if we can’t have your TableView make use of the FilteredList.

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After we set all our if statements we call the searchPart method we created in the setPartTable method, then we add the FilteredList to a sortedList so that the TableView can sort by the column headers, and then we pass this finished filterable, and sortable sorted list into the TableView’s setItems method.

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Then we use the setPredicate method on the FilteredList that we passed in so that it can evaluate a few if statements to return true or false depending on the user types in.

The last thing the statement evaluates is if there isn’t a match for the text the user entered at all then it will return false, which basically means that the FilteredList will return nothing, and it will change the placeholder text of the TableView to show ‘No Part Found’.

Grease then travels to the PLC controlled Dispenser (Shotmetre), which incorporates an air removal system to ensure airless grease in the manufacturing process. It is crucial that air bubbles that could affect shot volume consistency not be allowed to form in the grease. A linear actuator and positive displacement metre provide accurate volume and dispense rate control (with PLC volume confirmation and multiple metre sizes to meet application volumes and cycle time requirements).

In terms of productivity, automated systems often increase output because quicker and more consistent material dispensing and assembly machines can produce more good parts per hour. Cleaner, consistent lubricant application means less mess and cleanup time required, less time wasted on rejects and reworks, and quicker part transfer to the next assembly step, reducing overall production time.

Finally, this system uses a Luer Lock industrial needle (0.109″ OD, 0.085″ ID) to run a measured, “timed dispense” bead of grease at each station. However, other valve and dispense options (air spray, air-oil spray, precision spray, jet, needle, metering, spool, auger, brush, etc.) can be easily incorporated into one or more of the individual stations in the system.