MDesign Gearbox is a good solution for mass and design space optimization. Not only has the stiffness optimization led the engineer to a number of detail problems. The search for a mass and construction size optimized gear is a highly complex question, due to the number of overlapping influences.

A wheel bearing is an un-sprung component of a vehicle suspension that is designed to negate the effects of a wheel in motion with friction. A wheel bearing is located at each wheel hub where the car wheel/tire assemblies are located.

In older vehicles, the seal can be replaced to extend the life of the bearings. When serviceable bearings are subject to water, mud, or consistently harsh elements, they may need to be regreased and repacked. It’s generally recommended to have serviceable wheel bearings repacked with grease at around 40,000 miles.

An alternative way by minimize the number of part is the stage planetary concept. An additional ration on the planet axle is realized by a so called stage planet. So much higher gear ratio in only one stage (1,5 stage) is possible. The gearboxes exist with (1,5 stage) and without (2,5 stage, not shown) a center distance (Fig.7).

The next step in the development is the replacement of the first helical gear stage with a planetary gear stage, mostly with three planets. This step makes higher output power level possible. Turbines with 750 kW to 2000 kW are realized (Fig.5).

As the wheel bearing is essential for keeping the wheels connected to the car, a weak point can compromise drive-axle, braking, and steering operation. Additionally, it causes additional stress on the wheel hub and CV joints.

With some applications, a bargained price wheel hub/bearing may be available from auto parts discounters. But remember that a shorter part warranty time period may accompany it, and generally it is not recommended to take that route. The best way to make a wheel bearing repair cost less is to have the vehicle serviced and inspected on a regular time and mileage schedule so that potential wheel bearing issues can be discovered before the costs get too catastrophic.

To check if your wheel bearings are bad you’ll need access to a lift. Raise the vehicle off the ground, then grab the tire with your hands on the 9 o’clock and 3 o’clock positions. Rock the wheel back and forth to feel if there is any play or looseness. Place your hands on the 12 o’clock and 6 o’clock positions and repeat the test.  On older vehicles with serviceable wheel bearings, a small amount of play is normal.

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When asked, it’s not uncommon for some mechanics to claim you can drive up to 1,000 miles with a bad wheel bearing. This distance is a meaningless number probably plucked out of thin air. It’s impossible to know how worn a set of wheel bearings is without inspecting it, and even then it can be difficult to predict how long you can keep driving before it disintegrates.

Driving a car with a bad wheel bearing is technically possible, but to do so is pushing your luck, and wheel bearings that are worn, seized, or missing can cause a cascade of additional problems.

The standardized calculations are for the safe dimensioning of the machine elements with the consideration of realistic load assumptions decisive. But they need to be completed by extended analysis of load distribution, flank pressure, root stress, transmission error and contact temperature.

Each wheel has its own set of wheel bearings to help the wheel rotate with as little friction as possible. The wheel bearings must be tightly packed and able to support the entire weight of a vehicle. Wheel bearings are critical components of a vehicle’s suspension, steering, and braking systems.

A bad wheel bearing can also cause brake rotors to wobble, reducing braking performance and as you know, anything that affects braking performance can make a car downright dangerous to drive. At the very least, a bad wheel bearing will cause uneven tire wear and be responsible for tires wearing out faster than they normally would.

Wheel bearings form a crucial part of the wheel assembly connecting the wheel and axle. There are two different types of bearings (ball bearings or roller bearings), which are held together inside a waterproof, grease-filled, sealed metal ring called a race. These bearings ride on a metal axle shaft that fits snugly inside the wheel hub at the center of the wheel. Some commercial vehicles like trucks have their wheel bearings housed inside the brake disc rotor.

Ball bearings and roller bearings form the two main categories of anti-friction bearings. They have a lot in common with some important distinctions between them.

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It’s rare for wheel bearings to render a car undrivable immediately after you notice the first signs that they’re going bad. But despite that, it’s best to avoid driving a car with worn wheel bearings as much as possible. If you suspect that a wheel bearing is showing signs of wear, have it inspected immediately rather than risk losing control of the vehicle or causing further damage.

HUB

If a wheel bearing is still suspected to be bad but is not showing signs of excess play, the wheel, brake pads, brake calipers, brake discs and bearing assembly will have to be removed to perform a visual inspection on the wheel bearing. A bad wheel bearing will often have small metal shavings present in the grease around the wheel bearing – an indication that the bearings are starting to come apart and in need of replacement.

The hub assembly is located between the drive axle and braking components (brake caliper, and brake discs or drums). It incorporates the hub, ABS wheel speed sensor, wheel bearings, and mounting flange. The wheel is held onto the bolts of the wheel hub assembly (on the brake disc side). On the drive axle side, the hub assembly is mounted to the steering knuckle as a press-in or bolt-on assembly. Most modern vehicles have sealed wheel bearing hub assemblies to further reduce rotating friction.,

So the software allows calculating the system gearbox in one step including a complete documentation into a PDF/A document according to ISO 19005-1:2005.

Repairs on rear-wheel drive bearings require more extensive labor time because of extra steps that are involved in the process. Many Toyota and Nissan light trucks can estimate out at over $1,000–1,200 for rear axle bearing replacements.

Generally, front-wheel bearings are replaced as a hub/bearing assembly, meaning no extra parts will be necessary. Only if extended use has damaged the brakes, a replacement of pads and rotors may be needed. However, in the case of rear wheel bearings, there are many other variables that can be uncovered after inspection. Rear brake pads/linings can be contaminated with axle lubricant. Rear axle bearing housings, races, seals, axle fluid, and axles themselves may become casualties too. A proper inspection will uncover any further cost issues regarding rear wheel bearings.

In the last years, many different design concepts for drive trains in wind turbines were developped. What is the best way for a good design?

optimization of macro geometry deformation and stiffness analysis helix angle and pitch ratio optimization design of planet carrier and housing;

Wheel bearings need periodic checking and depending on the type of wheel bearings in your car, there are a variety of service options. Wheel bearings most commonly fail for the following reasons:

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I am glad you appreciated the content of our magazine Power Transmission World. For any further information about DriveConcept, you could directly contact Dr. Tobias Schulze: tobias.schulze@driveconcepts.com Best regards

To solve all this calculation tasks in an efficient way it is necessary to install calculation software. To reduce the necessary inputs to a minimum it is indispensable to have a high degree of connections between the single calculation modules. In the background the task is efficiently solved with scientific established calculation kernels and uniform interfaces.

Wheelhub bearing

I thank you for your kind request. For more information about wind mill gearbox design, you could contact Tobias Schulze to the following address: tobias.schulze@driveconcepts.com

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The using of a second planetary gear stage instead of the spur gear stage was the next development in gearbox design. Turbines with 2500 kW to 5000 kW are realized (Fig.6).

As a general rule, wheel bearing failure can occur from general wear and tear throughout a vehicle’s life. In vintage cars, wheel bearings are serviced regularly with automotive grease and a replacement seal, so when maintenance is foregone, failure will occur. But in modern vehicles, the wheel bearings are sealed permanently and are not serviced. They are replaced only when their failure is discovered. However, this does not guarantee that a wheel bearing will never fail. There are many reasons for a wheel bearing failure which are not limited to overloading, collision impacts, and extended mileage.

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Dear Amanuel, I am glad you appreciated the content of our magazine Power Transmission World. For any further information about DriceConcept, you could directly contact Dr. Tobias Schulze: tobias.schulze@driveconcepts.com Best regards

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Now we want gear and pinion shaft both sides bearing design will be change for improving gearbox life. So we want different type of windmills gearbox internal design – bearing used details for our reference. Kindly send us your reference details and your opinion at the earliest. Thanks and Regards M.Murugesan. MMSREE Engineering consultancy, Tirunelveli.

Please sir I want to know can we use two gear boxes in single wind mill Is it possible or not . If it is possible , what is the drawback for using two gear boxes in single wind turbine

Asian imports in the years of 1980s to early 2000s would be pricier at $300 to $400 because of a two-piece hub and bearing design that will require higher part and labor costs. Modern rear-wheel drive light trucks carry a price of a front wheel bearing replacement of $300 to $400. European imports generally will estimate at a $400 — $600 replacement cost because of parts costs being higher.

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Noise is useful when diagnosing a bad wheel bearing but can’t be relied on as the sole indication due to other issues that can cause similar noises. Other symptoms or signs of a bad wheel bearing can include the following:

Wheel bearings form part of a mounting point and are essential for keeping wheels connected to the car so any weakness can have serious consequences for both the drive-axle and steering assembly. If a bearing is showing signs of serious wear, it could loosen the entire wheel assembly, and in some cases, entire wheels and tires have fallen off while the vehicle is in motion.

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Some mechanics may give you a time estimate but it’s important to note that it is exactly that – just an estimate. There is no way that anyone can tell how long it’s safe to drive your car with bad or worn wheel bearings.

In the case of a serviceable bearing (one that isn’t sealed), the seals are the bearing’s weakest point and are vulnerable to leaking. Once a seal is damaged, it can cause grease to leak out and water and dirt to leak inside the bearing cavity.

If you do drive a car with a worn wheel bearing you will notice the steering feels loose and wobbles excessively. This reduces steering responsiveness, making the car extremely unsafe – particularly when driving in traffic.

A car with worn wheel bearings is not safe to drive for any length of time. But if you are in an unsafe situation and there is no other option but to drive your car, it must be done with extra care, with the driver following these pointers:

In any conceivable circumstance, driving a car with a worn bearing is extremely dangerous, and should only be considered in the event of an emergency. Driving a car with a worn wheel bearing can put additional stress on the wheel hub, the transmission, and the CV joint, and driving a car in this state is simply pushing your luck.

When the vehicle is in motion, you may hear a growling noise that coincides with the rotation of the tires. Also, you may feel a vibration in the steering in the case of the front and in the vehicle seat or floor in the case of the rear. That is what usually alerts the driver to a wheel bearing issue. When steering and changing lanes on the roadway, sometimes a change in growling pitch and vibration might be noticed and will alert the driver to a bearing issue as well. In severe cases, a low brake pedal will be due to a wheel bearing issue.The most common sign of a bad wheel bearing is a grinding noise that changes in conjunction with vehicle speed. It can be misleading to diagnose a bad wheel bearing based on noise alone as a sticking caliper and worn diff gears can be easily confused with wheel bearing noise.

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Wheelbearing

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The mass savings amounts in this example to about 25% in respect to the original design. At the same time the optimization of the construction space amounts to 15%.

Wheel bearings on most modern cars sit inside a sealed hub assembly that is mounted inside the steering knuckle. These sealed bearings are maintenance-free, but if a sealed bearing has gone bad there is no other option but to replace it. The average lifespan of sealed bearings is typically anywhere from 80,000 to 120,000 miles. Sealed bearings are more expensive than serviceable bearings, but they come prepacked with grease and don’t require regular maintenance.

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Ignoring wheel bearing issues can affect braking performance. A low brake pedal feel is caused by a misalignment of the brake rotor to the brake caliper when severe failure is imminent. Also, a potential loss of steering control can develop if faulty wheel bearings are not replaced because a change in vehicle camber and toe will cause unstable tracking and handling when driving. Finally, in some extreme cases, a bad wheel bearing can cause the wheel/tire assembly to come off of the vehicle, potentially leading to an accident.

Thank you for all and i am mechanical engineering student and i am doing my final research project (thesis) and i need you to help me because i am working on wind turbine electric generation. Thank you again!

Ball bearings and roller bearings both accomplish the same objective, which is to reduce the friction of a rotating mass. But ball bearings are used in applications where they are subject to higher speeds, whereas roller bearings perform better under heavier loads and impact loading. When too much pressure is placed on a ball bearing it is at risk of deforming, The cylindrical design of roller bearings allows them to distribute weight over a larger surface.

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Especially for design concepts of planetary and spur gearboxes the newest development of DriveConcepts  the software MDesign Gearbox is established. The calculation can’t replace measurements and test drives, but iteration steps can be reduced economically. The software allows an intuitive and easy handling in the design process of whole gearboxes from the dimensioning of the machine elements – shafts, bearings and toothings, according to the actual standards.

So a fast and secure concept, dimensioning and calculation of the machine element, the gear and the whole drive train are possible. There is the possibility to optimize toothings, shafts, bearings and bolts with use of real load assumption. Using this calculation software already at an early point of the product life cycle (PLC) you can get secure statements of your finish product without manufacturing prototypes.

Both ball bearings and roller bearings are made up of rolling elements and a separator that spaces the rolling elements evenly apart. The separator may also be called a retainer or cage, but no matter the name it’s given, it performs the same function. Both types of bearings have an inner ring, also called an inner race or cone, and an outer ring, also known as an outer race or cup.

Different makes of vehicles will have different tolerances (maximum amount of acceptable play). For an accurate reading, sometimes a dial indicator can be used to measure the amount of play in the wheel bearings.

The cost of a front wheel bearing replacement varies greatly among vehicle applications. Typically an estimate on a front wheel bearing repair for a domestic front-wheel drive car will be from $250 to $400.

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wheel bearing中文

The opposite way is the differential gearbox concepts. This variant consists of two planetary stages with a power split, one differential and one spur gear stage. The advantage is the weight reduction compared to conventional concepts and the easy service due to modular design. Turbines with 2000 kW to 4000 kW are realized (Fig.8).

Essentially, the symptoms are universal to almost all vehicles. The only difference would be variability in repair costs.

Rear-wheel bearing replacements are a different story. Front-wheel drive vehicles have rear bearings that are not connected to the axle and drivetrain mechanism. They are easily replaced as a bolt-on assembly and estimate at $100 — $200 in most applications. Rear-wheel drive vehicles such as light trucks have wheel bearings that are pressed fit to the rear axle housing or onto the axle themselves.

We are using 2 stage Helical gearbox. Capacity is 250Kw, The design of the helical gearbox is steel body. Each shaft holding bearing both the sides are Spherical roller bearings. Like 22216 -2nos, 22322,22324, 23044,2352 each 1no. Normally this type of gear box life is 10years from machine / gearbox commssioning. After service the gearbox life is reduced to 4years.

wheel hub中文

The calculation of gears especially planetary gears can just be carried out by the consideration of influences of the whole drive train and the analysis of all relevant machine elements. In this case the gear is more than the sum of its machine elements. Relevant interactions need to be considered under real conditions.

Wheelhub car

The power output for this design concept reach 750 kW and is also used in existing turbines up to date, mainly in the Asian region. Combined with the stall concept for the rotor blades result this design in a very easy turbine handling for robustness operating.

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optimization of micro geometry flank modification for optimal load distribution on flank and to planets noise optimization.

The only time it may be acceptable to drive with a worn wheel bearing is if you are far from home or a mechanics workshop, and it’s unsafe for you to stay where you are. In this instance, the car should be driven as slowly as possible to avoid generating excess heat or causing further complications.

In the last years, there are many different design concepts for drive trains in wind turbines. Today we have a wide area of design from simple 3- stage helical gear sets to the standard design with a combination of planetary-/helical gear sets. New innovative designs – i.e. with stage planets, differential planetary or multi stage helical gears are looking for the optimum of mass by simultaneous increase of power output.

From the beginning of the modern wind turbines – the drive trains where mounted with spur or helical gear sets (2 or 3 stages). These gearboxes are developed for standard industrial applications. There was no customizing for special wind turbine behavior (Fig.4).

Where ball bearings differ from roller bearings is their roller element. As their name implies, ball bearings use balls as rolling elements whereas roller bearings use a cylindrical, barrel, tapered, or needle-shaped element.

At the more serious end of the scale, a wheel bearing that is left to wear down is at risk of seizing and locking your vehicle’s axle. This is definitely something you don’t want to happen when driving, and if it does, the car cannot be driven or moved.

The special requirements of offshore wind turbines results in another very interesting concept based only on helical gear stages with a multi-power-split. In general the gearbox has a high power density in combination with a lightweight design. Instead of the classic concept there are two generators on the high speed side for variable power output. Turbines with 6500 kW are realized and up to 12000 kW are planned (Fig.9).